What is Air Atomizing Nozzle and How its different from atomizing nozzles?

In direct pressure nozzles, the fluid is broken up (atomized) into droplets by either impact on a surface or by the swirling motion caused by passing the liquid through a shaped orifice. In both cases, the energy required for the atomization comes from the potential energy of the fluid itself. In air atomizing nozzles, pressurized air (or other gas) is used to impact upon the fluid being sprayed, allowing for very fine sprays at low fluid pressures.

What are the types or methods of Atomization?

1. Pressure Atomization, 2. Air Spray Atomization, 3. Centrifugal Atomization, 4. Electrostatic Atomization, 5. Twin Fluid Atomization.

What are the factors affecting Atomization?

Factors include Surface Tension, Viscosity, Density, and Pressure.

What are the Air Atomizing spray nozzle applications?

Applications include atomization of viscous liquids, chemical coating, cooling, misting, fogging, humidification of air and goods, lubrication, chemical spraying, paint spraying, and gas cooling.

What are the Air Atomizing nozzle types available with Synergy Spray Systems?

Types include External Mixture Flat Fan, Internal Mixture Siphon Flat Fan, Internal Mixture Deflected Flat Fan, Internal Mixture Wide Angle, Internal Mixture Jet Round, External Mixture Narrow Round, and Paint Spray Atomizing Nozzle.

How Air Atomizing Nozzle helps efficient running of machines?

Air Atomizing Nozzles are precision spraying devices that mix air and liquid, providing efficient lubrication and cooling in industrial setups, improving the performance and longevity of machinery.

How to Select the Right Air Atomizing Nozzle for Your Application?

Choosing the right nozzle depends on fluid type, droplet size, and spray pattern. Internal mix nozzles are ideal for fine misting of low-viscosity fluids, while external mix nozzles are better for high-viscosity liquids.

Air Atomizing Nozzle

Air Atomizing Nozzles are advanced twin-fluid spray systems that use a combination of compressed air and liquid to produce ultra-fine misting and uniform spray coverage. Unlike single-fluid nozzles, these nozzles offer superior droplet control and energy efficiency.

At Synergy Spray, we engineer and manufacture high-performance air atomizing nozzles in India for a wide range of industrial applications such as cooling, humidification, coating, dust suppression, and lubrication.

What Is an Air Atomizing Nozzle?

An Air Atomizing Nozzle works by mixing compressed air with a liquid to break it into tiny droplets—delivering a fine mist spray. The atomization can happen inside or outside the nozzle depending on the application and fluid viscosity.

Compared to hydraulic nozzles, air atomizing nozzles provide:
Smaller droplet sizes
Better control
Flexible spray patterns

They are ideal for precision tasks and processes where fluid economy and accuracy matter.

Features for Air Atomizing Nozzle

Twin-fluid atomization mechanism

Multiple spray patterns: Flat Fan, Full Cone, Round

Interchangeable air caps and fluid tips

Stainless Steel 316/304 and Brass options

ompact and modular design

Air Atomizing spray nozzle manfacturer for misting purpose india

Air and Fluid Mixing Nozzle Types

As a trusted air atomizing spray nozzle manufacturer in India, we offer a wide range of atomizing spray nozzles, also known as twin-fluid nozzles for misting, coating, and humidification applications. Our precision-engineered nozzles ensure fine atomization, consistent spray, and optimal performance.

Our nozzle types include:

External Mixture Flat Fan
Internal Mixture Siphon Flat Fan
Internal Mixture Deflected Flat Fan
Internal Mixture Wide Angle
Internal Mixture Jet Round
External Mixture Narrow Round
Ultrasonic Fine Mist Spray Nozzle
Paint Spray Atomizing Nozzle

Ideal for fine misting, air-water mixing, dust control, and surface coating needs.

Additional industries include: spray drying, gas conditioning, foam control, and odor suppression.

Applications of Air Atomizing Nozzles

Air Atomizing Nozzles support a wide range of industrial and commercial applications:

Cooling & Thermal Control

Efficiently reduce temperatures in manufacturing processes, gases, or product surfaces.

Humidification & Environmental Control

Used in HVAC, greenhouses and textile facilities for controlled moisture levels.

Dust Suppression

Fine mist captures airborne dust, improving workspace air quality in mining and construction.

Coating & Surface Treatment

Provides smooth, even application of paints, varnishes, and finishes.

Lubrication & Fogging

Precision application of lubricants in machinery to reduce wear and extend equipment life.

Chemical & Disinfectant Spraying

Controlled distribution for sanitization and chemical application processes.

Types of Air Atomizing Nozzles

Highlight product variants to capture more keyword variations:

Internal Mix Nozzles

Liquid and air mix inside the nozzle for fine atomization and compact spray patterns.

External Mix Nozzle

Air and liquid mix outside the nozzle, allowing independent control of both flows.

Why Choose Us for Air Atomizing Nozzles

Made in India – Serving 100+ industrial sectors

ISO 9001 Certified – High-precision quality

Quick Delivery & Support – Pan-India presence

Expert Technical Team – 15+ years of spray system experience

Custom Nozzle Solutions – Tailored to your process

Performance-Tested – For consistency and reliability

External Mix Air Atomizing Nozzle Specifications & Flow Rate Chart

Spray device modelSpray device Consists of
air cap and fluid CapLiquid flow (L/min) and flow (L/min)Size
Water presure(bar)(L/min)
0.2 bar0.3 bar0.7 bar1.5 bar4 bar
Air presure
(bar)Water
(L/H)Air
(L/min)Air presure
(bar)Water
(L/H)Air
(L/min)Air presure
(bar)Water
(L/H)Air
(L/min)Air presure
(bar)Water
(L/H)Air
(L/min)Air presure
(bar)Water
(L/H)Air
(L/min)Air
(bar)Liquid
(bar)A
(cm)B
(cm)C
(cm)D
(cm)
SUE 15BLiquid Cap 1650
Air Cap 67228-45°0.225.22.80.3526.33.50.731.25.31.445.37.82.873.6110.20.2915230.9
0.3526.30.731.21.0539.61.7553.83.5851.050.2915231.2
0.731.21.0539.61.445.32.159.54.21021.40.351015231.2
1.0539.61.445.31.7553.82.873.64.91191.41.411.518251.5
1.445.31.7553.82.159.43.5855.3127.51.750.711.515241.5
1.7553.82.159.42.873.64.21025.61392.81.41318281.8
2.159.42.873.53.5855.61396.31594.92.81518242.4
SUE 18BLiquid Cap 1650
and
Air Cap 67228-45°2.83.55.37.8110.40.32028331.2
0.35220.35220.4250.6280.7340.60.72330401.8
0.4250.4250.5280.7341.1450.61.52835461.8
1.11.52833432.4
0.527.50.627.50.7341.1451.8621.41.52530412.7
0.6280.7280.85401.4542.5791.122835482.6
1.433038512.7
SUE 15ALiquid Cap 2050
Air Cap 67228-45°0.3526.34.50.731.25.51.0539.68.31.7553.812.23.1582110.350.27.514221
0.731.21.0539.61.445.32.159.43.5851.40.2915221.7
1.0539.61.445.31.7553.62.873.64.21021.750.351016.5231.8
1.445.31.7553.62.159.43.5554.91191.751.41319292.1
1.7553.82.159.42.873.64.21025.251272.10.71318251.8
2.159.42.873.63.5855.61196.3159351.4132202.4
2.873.63.5854.21026.31596.71645.32.81519253
SUE 18ALiquid Cap 2050
and
Air Cap 62240-60°4.55.58.312.2330.70.21316.5251.2
0.35220.35220.6280.7341.1451.750.21316.5251.8
0.6280.7340.7341.4541.4542.10.351318241.8
2.51.41420321.8
0.7341.1451.4542.1712.1712.80.71419302.3
1.1451.4542.1712.5792.5794.21.41420363
5.32.816.520304
SUE 15Liquid Cap 2850
and
Air Cap 67228-45°0.73.28.51.0539.610.41.445.315.92.568253.585330.70.21316.5251.2
1.0539.61.445.31.7553.82.873.64.21021.750.21316.5251.8
1.445.31.7553.82.159.43.5854.91192.10.351318241.8
1.7553.82.159.42.873.64.21025.31272.511420321.8
2.159.42.873.63.5854.91195.61392.80.71419302.3
2.873.63.5854.21025.61396.31594.21.41420363
3.5854.21024.91196.31596.71765.32.816.520304
SUE 18Liquid Cap 2850
and
Air Cap 62240-45°8.510.415.923330.60.33548611.8
0.4250.4250.4250.7341.4540.60.73548631.3
0.527.50.6280.6280.85401.8620.71.53848631.8
1.11.54151662.1
0.6280.65310.7341.1452.1711.41.54353662.4
0.7340.7340.85401.4542.5791.824151692.7
2.1334151692.9

FAQs

What is the difference between internal and external mix nozzles?

Internal mix nozzles blend air and liquid inside the body for finer spray; external mix nozzles mix outside and are better for high-viscosity fluids.

Can air atomizing nozzles be used for oil or chemical spraying?

Yes, especially with external mix or siphon types. They're suitable for oils, chemicals, disinfectants, and more.

Are custom nozzles available for specialized setups?

Absolutely. We offer design support for industry-specific needs — from mounting types to spray angle customizations.

What industries use air atomizing nozzles the most?

HVAC, automotive, food processing, pharmaceuticals, metalworking, textiles, mining, and sanitation.

Air Atomizing Nozzle

What Is an Air Atomizing Nozzle?

Features for Air Atomizing Nozzle

Air and Fluid Mixing Nozzle Types

Applications of Air Atomizing Nozzles

Cooling & Thermal Control

Humidification & Environmental Control

Dust Suppression

Coating & Surface Treatment

Lubrication & Fogging

Chemical & Disinfectant Spraying

Types of Air Atomizing Nozzles

Internal Mix Nozzles

External Mix Nozzle

Air atomizing Spray nozzle Products

External Mixture Flat Fan Air Atomizing Spray Nozzle

Internal Mixture jet Air Atomizing Spray Nozzle

Siphon Flat Fan Air Atomizing Spray Nozzle

Internal Mixture wide angle Air Atomizing Spray Nozzle

Spray Paint Air Atomizing Nozzle

Ultrasonic Nozzle Spray - Fine Air Atomizing Nozzle

Deflected Flat Fan Air Atomizing Nozzle

Dry Fog Nozzle

Adjustable Air Atomizing Nozzle

Multi directional wide angle Air Atomizing Nozzle

Why Choose Us for Air Atomizing Nozzles

External Mix Air Atomizing Nozzle Specifications & Flow Rate Chart

FAQs

What is the difference between internal and external mix nozzles?

Can air atomizing nozzles be used for oil or chemical spraying?

Are custom nozzles available for specialized setups?

What industries use air atomizing nozzles the most?

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Spray device model	Spray device Consists of air cap and fluid Cap	Liquid flow (L/min) and flow (L/min)															Size
		Water presure(bar)(L/min)
		0.2 bar			0.3 bar			0.7 bar			1.5 bar			4 bar
		Air presure (bar)	Water (L/H)	Air (L/min)	Air presure (bar)	Water (L/H)	Air (L/min)	Air presure (bar)	Water (L/H)	Air (L/min)	Air presure (bar)	Water (L/H)	Air (L/min)	Air presure (bar)	Water (L/H)	Air (L/min)	Air (bar)	Liquid (bar)	A (cm)	B (cm)	C (cm)	D (cm)
SUE 15B	Liquid Cap 1650 Air Cap 67228-45°	0.2	25.2	2.8	0.35	26.3	3.5	0.7	31.2	5.3	1.4	45.3	7.8	2.8	73.6	11	0.2	0.2	9	15	23	0.9
		0.35	26.3		0.7	31.2		1.05	39.6		1.75	53.8		3.5	85		1.05	0.2	9	15	23	1.2
		0.7	31.2		1.05	39.6		1.4	45.3		2.1	59.5		4.2	102		1.4	0.35	10	15	23	1.2
		1.05	39.6		1.4	45.3		1.75	53.8		2.8	73.6		4.9	119		1.4	1.4	11.5	18	25	1.5
		1.4	45.3		1.75	53.8		2.1	59.4		3.5	85		5.3	127.5		1.75	0.7	11.5	15	24	1.5
		1.75	53.8		2.1	59.4		2.8	73.6		4.2	102		5.6	139		2.8	1.4	13	18	28	1.8
		2.1	59.4		2.8	73.5		3.5	85		5.6	139		6.3	159		4.9	2.8	15	18	24	2.4
SUE 18B	Liquid Cap 1650 and Air Cap 67228-45°			2.8			3.5			5.3			7.8			11	0.4	0.3	20	28	33	1.2
		0.35	22		0.35	22		0.4	25		0.6	28		0.7	34		0.6	0.7	23	30	40	1.8
		0.4	25		0.4	25		0.5	28		0.7	34		1.1	45		0.6	1.5	28	35	46	1.8
																	1.1	1.5	28	33	43	2.4
		0.5	27.5		0.6	27.5		0.7	34		1.1	45		1.8	62		1.4	1.5	25	30	41	2.7
		0.6	28		0.7	28		0.85	40		1.4	54		2.5	79		1.1	2	28	35	48	2.6
																	1.4	3	30	38	51	2.7
SUE 15A	Liquid Cap 2050 Air Cap 67228-45°	0.35	26.3	4.5	0.7	31.2	5.5	1.05	39.6	8.3	1.75	53.8	12.2	3.15	82	11	0.35	0.2	7.5	14	22	1
		0.7	31.2		1.05	39.6		1.4	45.3		2.1	59.4		3.5	85		1.4	0.2	9	15	22	1.7
		1.05	39.6		1.4	45.3		1.75	53.6		2.8	73.6		4.2	102		1.75	0.35	10	16.5	23	1.8
		1.4	45.3		1.75	53.6		2.1	59.4		3.5	55		4.9	119		1.75	1.4	13	19	29	2.1
		1.75	53.8		2.1	59.4		2.8	73.6		4.2	102		5.25	127		2.1	0.7	13	18	25	1.8
		2.1	59.4		2.8	73.6		3.5	85		5.6	119		6.3	159		35	1.4	13	22	0	2.4
		2.8	73.6		3.5	85		4.2	102		6.3	159		6.7	164		5.3	2.8	15	19	25	3
SUE 18A	Liquid Cap 2050 and Air Cap 62240-60°			4.5			5.5			8.3			12.2			33	0.7	0.2	13	16.5	25	1.2
		0.35	22		0.35	22		0.6	28		0.7	34		1.1	45		1.75	0.2	13	16.5	25	1.8
		0.6	28		0.7	34		0.7	34		1.4	54		1.4	54		2.1	0.35	13	18	24	1.8
																	2.5	1.4	14	20	32	1.8
		0.7	34		1.1	45		1.4	54		2.1	71		2.1	71		2.8	0.7	14	19	30	2.3
		1.1	45		1.4	54		2.1	71		2.5	79		2.5	79		4.2	1.4	14	20	36	3
																	5.3	2.8	16.5	20	30	4
SUE 15	Liquid Cap 2850 and Air Cap 67228-45°	0.7	3.2	8.5	1.05	39.6	10.4	1.4	45.3	15.9	2.5	68	25	3.5	85	33	0.7	0.2	13	16.5	25	1.2
		1.05	39.6		1.4	45.3		1.75	53.8		2.8	73.6		4.2	102		1.75	0.2	13	16.5	25	1.8
		1.4	45.3		1.75	53.8		2.1	59.4		3.5	85		4.9	119		2.1	0.35	13	18	24	1.8
		1.75	53.8		2.1	59.4		2.8	73.6		4.2	102		5.3	127		2.5	1	14	20	32	1.8
		2.1	59.4		2.8	73.6		3.5	85		4.9	119		5.6	139		2.8	0.7	14	19	30	2.3
		2.8	73.6		3.5	85		4.2	102		5.6	139		6.3	159		4.2	1.4	14	20	36	3
		3.5	85		4.2	102		4.9	119		6.3	159		6.7	176		5.3	2.8	16.5	20	30	4
SUE 18	Liquid Cap 2850 and Air Cap 62240-45°			8.5			10.4			15.9			23			33	0.6	0.3	35	48	61	1.8
		0.4	25		0.4	25		0.4	25		0.7	34		1.4	54		0.6	0.7	35	48	63	1.3
		0.5	27.5		0.6	28		0.6	28		0.85	40		1.8	62		0.7	1.5	38	48	63	1.8
																	1.1	1.5	41	51	66	2.1
		0.6	28		0.65	31		0.7	34		1.1	45		2.1	71		1.4	1.5	43	53	66	2.4
		0.7	34		0.7	34		0.85	40		1.4	54		2.5	79		1.8	2	41	51	69	2.7
																	2.13	3	41	51	69	2.9