Synergy Spray System new logo
Synergy Spray System new logo

Agglomeration Tank Designing Service

Snergyspray we offer precision-engineered agglomeration tank design services tailored for high-performance granulation, binder optimization, and seamless process integration. Whether you're operating in fertilizer production, mining, chemical processing, or powder conditioning, our systems are custom-built to improve throughput, product consistency, and cost-efficiency.

What is an Agglomeration Tank?

An agglomeration tank, also known as a slurry mixing or conditioning tank, is used to bind fine powders with liquid additives, forming stable, uniform granules. These tanks are critical in operations involving ultra-fine materials such as mineral dust, catalysts, and fertilizers — where controlled binder distribution and particle wetting directly affect end-product quality.

With our expertise in process engineering, we design tanks that provide optimal:

Binder penetration and coverage
Residence time and slurry flow control
Prevention of material clumping or oversaturation

Our Tank Designing Capabilities

Our engineering team brings years of hands-on experience and advanced modeling techniques to each custom project. We offer:
Custom Tank Sizing & Configuration
Based on material density, moisture tolerance, and target granule specs.
Advanced Agitator & Mixing System Design
Including dual-shaft paddles, impellers, and screw mechanisms optimized for uniform mixing and reduced dead zones.
Corrosion- and Abrasion-Resistant Materials
Choose from stainless steel, rubber-lined, or specialty alloy finishes for harsh environments.
Precision Binder Injection & Spray Systems
Equipped with programmable nozzles for consistent coverage and reduced binder waste.
Seamless Process Integration
Fully compatible with upstream feeders and downstream pelletizers, dryers, and conveyors.

Why Our Designs Deliver Superior Results

Our systems are developed for performance, longevity, and ease of maintenance.

Superior Granule Uniformity – Tighter size distributions and reduced fines.
Optimized Binder Use – Precision nozzles reduce overspray and consumption.
Durability – High-grade materials extend tank lifespan and minimize wear.
Hygienic Design – Optional Clean-in-Place (CIP) features reduce downtime.
System Reliability – Engineered for 24/7 industrial operation.

Industries We Proudly Serve

Fertilizer & Soil Conditioner Manufacturing
Mining and Ore Beneficiation
Industrial & Specialty Chemical Processing
Sludge Treatment and Waste Processing
Powdered Food & Beverage Additive Production

Why Choose Snergy spray?

With decades of experience in wet granulation, slurry handling, and industrial mixing systems, our team ensures every tank is engineered with:

Deep industry knowledge and process insight
Adherence to international design standards (ASME, ISO)
Proven integration with legacy and modern systems
Scalable, low-maintenance solutions that grow with your operation
For Spray Nozzles: +91 94442 75778
For Spraying Systems and
Dust suppression system: +91 86100 00128
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