SYNERGY SPRAY SYSTEM is a leading manufacturer and supplier of dust suppression and dust suppression nozzles at best price in India. Our range includes Stainless steel, brass and plastic mist nozzles customized as per customer specification. High pressure, medium pressure and low pressure mist fog nozzles are supplied based on dust source and application. Selection of the dust suppression spray nozzles are based on the application area.
A mist pattern is characterized by having a low flow rate of very small droplet sizes with almost no impact. High pressure dust suppression nozzles are effective in controlling PM 10 dust.
In Addition to High pressure fine spray dust suppression misting nozzles, We also manufacture low pressure misting nozzle with Push fit connection. Low pressure push fit mist nozzles are available in 6 mm, 8 mm, 10mm and 12 mm connections.
HIGH PRESSURE DUST SUPPRESSION SPRAY NOZZLE
High pressure Anti drip dust suppression nozzles function by atomizing pressurized water into aerosol particles that mixes with dust particles. The smaller the water droplets,the better the dust suppression of PM10 dust. the throw of mist nozzles can go up to 2 to 3 meters.
Higher the pressure, fine mist is produced High pressure Mist Nozzle with a wide range of orifice from 0.10mm, 0.15mm, 0.20 mm, 0.30 mm, 0.40 mm, 0.50 mm,0.60 mm These cleanable Anti-Drip nozzles provide long-lasting performance for Dust Suppression system
MIST NOZZLE FOR DUST SUPPRESSION
Clip On Plastic spray nozzles are available in flat fan type, full cone nozzle and other types from Synergy Spray Systems. Clip On nozzles can be directly clamped on the pipe without any extra fittings. Since the nozzles are directional adjustable, it can be deployed in wide range of application and industries. Clamps are made of stainless steel for durability.
Dry Fog Nozzle Specifications
Dry fog nozzles atomizes fluids by mixing of compressed air and pressurised water at low pressure.
Ideal operating pressure of water is 1 to 3 kg/cm2 ( 15 psi to 45 psi)
Aire pressure is 3 to 5 kg/cm2 ( 45 psi to 75 psi)
Flow rate can be as low as 6 LPH to 36 LPH (Liters Per Hour).
Its ideal for dust suppression, coating, cooling, lubrication, misting and fogging applications.
Ideal operating pressure of water is 1 to 5 kg/cm2 ( 15 psi to 45 psi)
Flow rate can be as low as 1 LPH to 100 LPM (Liters Per Minute).
DUST CONTROL SPRINKLERS
Dust Control and Suppression Sprinkler has a range of 8 meters to 65 meters radius.
Ideal operating pressure of water is 1 to 5 kg/cm2 ( 15 psi to 45 psi)
Flow rate can be as low as 20 LPH to 1000 LPH (Liters Per Minute).
RAIN GUN FOR DUST SUPPRESSION
Dust Control and Suppression Sprinkler has a range of 8 meters to 65 meters radius.
Ideal operating pressure of water is 1 to 5 kg/cm2 ( 15 psi to 45 psi)
Flow rate can be as low as 20 LPH to 1000 LPH (Liters Per Minute).
Such large area rain guns are used to suppress dust in Haul roads, Coal handling plants, material handling yards and the places where the areas is very large.
Currently, our dust suppression misting systems are used in a wide number of different industries. Recent projects included controlling the dust in a potato grading and packing facility and a power station wood pellet storage area.
Mist Nozzle for Dust Suppression available with range of orifice from 0.10mm, 0.15mm, 0.20 mm, 0.30 mm, 0.40 mm, 0.50 mm, 0.60 mm
These cleanable Anti-Drip nozzles provide long lasting performance for variety of applications with corrosive and higher viscosity liquids. Most common uses include mid/high pressure misting systems, mosquito/insect control systems, odor control and special effects.
Misting / Fog Nozzles Characteristics:
Cleanable
Stainless Steel Orifice
Fine Atomization
3/16 Thread
Stainless Steel Body
Built in Anti-Drip Feature:
High Pressure springs need 250 psi to open / Low pressure springs need 65 psi to open 100 psi is recommended.
The 0.30mm nozzle is the medium sized standard nozzle orifice. At 1,000 psi (70 kg/cm2), the mean diameter of the droplets from this size orifice are 13.1μ with droplets ranging from 1.6μ to 39.1μ with a spray diameter of between 65 degrees and 75 degrees.
The 0.30mm misting nozzle is ideal for applications requiring moderate flow with small droplet size. It is also commonly used for outdoor cooling applications. This nozzle can be used with any pressures at 100 psi or more
How to Choose the Right Dust Control Nozzle
Choosing the correct dust control nozzle or dust suppression nozzle depends on the dust type, application area, operating pressure, and water quality. A properly selected nozzle improves dust capture efficiency while reducing water usage and maintenance issues.
Dust particle size & behavior
Fine airborne dust (PM10 and below) requires fine mist or air-atomizing nozzles, while coarse dust can be controlled using low-pressure mist or sprinkler systems.
Application location
Conveyor transfer points and crushers need targeted misting, while haul roads and stockpiles may require wider spray coverage.
Operating pressure available
High-pressure systems generate finer droplets, while low-pressure systems produce larger droplets suitable for heavier dust.
Water quality & filtration
Smaller orifice nozzles need finer filtration to prevent clogging. Poor water quality directly impacts nozzle life and performance.
Coverage area & control requirement
Choose fixed, directional, or oscillating spray patterns based on whether dust sources are stationary or moving.
Applications of Dust Suppression Nozzles by Industry
The full cone or hollow cone pattern produced by many nozzles will break down into a fog/mist after a certain distance from the orifice. If a cone pattern is desired then this breakdown into a true mist is not desirable. But for some applications, the breakdown of the spray into a true homogeneous fog is the required result. As such, there are a number of nozzles that are designed to specifically produce this effect.
A mist pattern is characterized by having a low flow rate of very small droplet sizes with almost no impact. Typically this pattern will be used for evaporation cooling, moistening and humidifying applications.
Anti Drip Fog / Mist Nozzles
Anti drip fog and mist nozzles helps save the liquid especially water when the pressure pumps are not in operation. it serves the dual purpose of saving water as well as prevention of floor wetting. This mechnism has a spring loaded with the stopper which gets activeed when the misting lines are pressurized. At normal pressure, its closed.
Can dust suppression systems reduce water consumption?
Yes. Proper nozzle selection and controlled misting can significantly reduce water usage compared to conventional watering methods.
Do you provide help with nozzle selection?
Yes. Technical assistance is available to help select the correct nozzle type, pressure range, and filtration based on site conditions.
Are dust suppression nozzles suitable for conveyor belts?
Yes. Dust suppression nozzles are commonly installed at conveyor transfer points, loading zones, and discharge areas to control dust effectively.
Why do dust suppression nozzles clog?
Nozzles usually clog due to poor water quality or inadequate filtration. Using proper filters matched to nozzle orifice size helps prevent blockage.
What pressure is required for dust control nozzles?
Operating pressure varies by nozzle type. Low-pressure nozzles typically work between 1–5 kg/cm², while high-pressure misting systems require higher pressure to generate fine droplets.
Tags: dust control nozzles | dust suppression nozzle | water spray nozzle for dust control
