What are the applications of a Full Cone Nozzle?

Full cone nozzles are widely used in washing and cleaning processes, cooling and quenching, dust suppression, and surface spraying.

FULL CONE NOZZLE MANUFACTURER AND SUPPLIER IN INDIA

FULL CONE SPRAY NOZZLE VARIETIES

SYNERGY SPRAY SYSTEMS designs, manufactures and supplies Full cone spray nozzles in India used for a variety of Industrial applications. They maintain simple design of the smaller nozzles, With the inherent resistance to clogging due to design of the X-vane and manufactured by various machinable material like Brass, SS304, SS316, PP/PVC, alloys, etc. Our full cone spray nozzle designs are as per customer requirement.

Application of Full Cone nozzle includes Surface spraying, Washing & Cooling of flue gasses to remove fly ash, Cooling condenser, Scrubbing, Foam breaking, Chemical process engineering, Fire Fighting, Dust suppression, water coating.

Different Full Cone Nozzle types includes :

Tangential Full Cone spray nozzle

Axial Full cone nozzles

FULL CONE SPRAY NOZZLE SPECIFICATION

Spray Angle: 30°, 45°, 60°, 90°, 120°
Flow rate lpm at pressure from 2 to 10 bar: 2 to 170 LPM
Connection: 1/8" to 1/2" NPT / BSPT / BSP (Both Male and Female Connectors)
Materials: Brass, SS-316, SS-304, Mild Steel, Hastalloy, Titanium, PVC, Plastic, Nylon, PVDF, PP.

Full cone spray nozzle droplet size is based on the orifice diameter and the inserts. A finely atomized full cone nozzle will produce the water droplet in the size as low as 10 micron.

Materials and specification can be customized based on application and requirements.

Showing all 5 results

Axial-flow full cone nozzles

Full cone nozzles have an extraordinarily uniform liquid distribution over the whole circular impact area. The high precision of distribution is achieved by orienting the liquid inlet to the centre of the swirl chamber of the nozzle. The optimized x-style swirl insert ensures a high operating safety due to its large free cross-sections.

Tangential-flow full cone nozzles

Tangential-flow full cone nozzles are, for instance, particularly suited for closed circuit spraying of liquids with a high quota of solid matter, or for fire fighting applications. The atomizing fluid is tangentially supplied to a swirl chamber, where it is put into rotation. Tangential-flow full cone nozzles are free of swirl inserts. Hence, they are not at all prone to clogging. The full cone spray is obtained with the aid of specially arranged grooves, milled into the nozzle bottom, which cause an adequate part of the rotating liquid flow to diverge to the center of the swirl chamber. Thereby, an extremely uniform area distribution of the sprayed liquid is achieved.

Nozzle Housing Cluster

Nozzle Cluster head Housing achieve a very large surface of the sprayed liquid by adding various finely atomizing single nozzles. Whenever a fine fog-like full cone atomization with relatively large flow rates is necessary, e.g. gas exchange processes, steam cooling or dust suppression, Nozzle Cluster housing have decisive advantages: overlapping hollow cones form a fine full cone atomization with an increased droplet surface area. These very fine droplets cannot be achieved by a single-orifice spray nozzle of the same flow rate size. The increased droplet surface area of the atomized liquid provides great efficiency in gas treatment and cooling applications.

There are two types of full cone nozzles: turbulence nozzles and impact nozzles, distinguishable by their different spray patterns.

Turbulence nozzles

Use vanes to produce a high-speed rotation and pressurize the liquid flow inside a turbulence chamber. Liquids are atomized by the centrifugal force that produces a solid stream jet with a full cone spray pattern.

Impact nozzles

Work on the impact principle. Liquids hit their spiral profile, atomize and produce large spray flows withfull-cone patterns and desired spray angle. They have no vanes and are virtually clog-free.

  
    
         SynergySpray Full Cone Nozzles 
        

        Nozzle Inlet Conn
        Capacity Size
        Nozzle Type
        Material Code
        Rated Office Dia (mm)
        Max Hole Dia (mm)
        Capacity (L/min)
        Spray Angle
    

        Single Type
        Fission Type
        BRASS
        SS
        316SS
        0.2 bar
        1 bar
        1.5 bar
        2 bar
        3 bar
        4 bar
        5 bar
        6 bar
        7 bar
        10 bar
        0.5 bar
        1.5 bar
        6 bar
    

    1/8
    1
    *****
    0.790.640.440.540.620.740.850.9411.11.3
    58°53°
  

    1.5
    *****
    1.20.640.490.690.810.931.11.31.41.51.71.9
    52°65°59°
  

    2
    *****
    1.210.650.921.11.21.51.71.922.22.6
    43°50°46°
  

    3
    *****
    1.510.981.41.61.92.22.52.83.13.33.9
    52°65°59°
  

    3.5
    *****
    1.61.31.11.61.92.22.633.33.63.94.5
    43°50°46°
  

    3.9
    *****
    211.31.82.12.42.93.33.744.35.1
    77°84°79°
  

    5
    *****
    21.31.62.32.73.13.74.24.75.15.56.5
    52°65°59°
  

    6.1
    *****
    2.31.322.83.33.84.55.25.76.26.77.9
    69°74°68°
  

    1/4
    6.5
    *
    *
    *
    *
    *
    2.38
    1.6
    2.1
    3
    3.5
    4
    4.8
    5.5
    6.1
    6.7
    7.1
    8.4
    45°
    50°
    46°

    10
    *
    *
    *
    *
    *
    3.18
    1.6
    3.3
    4.7
    5.4
    6.2
    7.4
    8.5
    9.4
    10.2
    11
    13
    58°
    67°
    61°

    12.5
    *
    *
    *
    *
    *
    3.2
    1.6
    4.1
    5.8
    6.8
    7.7
    9.3
    10.6
    11.8
    12.8
    13.7
    16.2
    69°
    74°
    68°

    3/8
    9.5
    *****
    2.62.43.14.45.15.9
    7.18.18.99.710.412.3
    45°50°46°

    15
    *****
    3.62.44.96.98.19.3
    11.212.714.115.416.519.4
    64°67°61°

    20
    *****
    42.86.59.210.812.4
    14.91718.8202226
    76°80°73°

    22
    *****
    4.52.87.210.211.913.6
    16.418.721232428
    87°90°82°

    1/2
    16
    *****
    3.53.25.27.48.79.9
    11.913.615.116.417.621
    48°50°46°

    25
    *****
    4.63.28.211.613.515.4
    18.62124262732
    64°67°61°

    32
    *****
    5.23.610.414.717.319.8
    242730333541
    72°75°68°

    40
    *****
    6.23.613.118.52225
    303438414452
    88°91°83°

    50
    *****
    6.7416.323.12731
    374247515565
    91°95°86°

    
     
    
  

  
    
       SynergySpray Full Cone Nozzles Wide Angle series
      

        Nozzle Inlet Conn
        Capacity Size
        Nozzle Type
        Material Code
        Rated Office Dia (mm)
        Max Hole Dia (mm)
        Capacity (L/min)
        Spray Angle
    

        Single Type
        Fission Type
        BRASS
        SS
        316SS
        0.2 bar
        1 bar
        1.5 bar
        2 bar
        3 bar
        4 bar
        5 bar
        6 bar
        7 bar
        10 bar
        0.5 bar
        1.5 bar
        6 bar
    

    1/8
      2.8W*****
  1.61.0
  1.21.51.72.02.32.52.72.93.5
  116°120°102°

  4.3W*****
  2.01.0
  1.92.32.63.13.53.944.55.4
  116°120°102°

  5.6W*****
  2.41.01.8
  2.53.13.44.04.65.15.55.97.1
  116°120°102°

  8W*****
  2.41.32.6
  3.64.44.82.86.67.27.88.410.1
  116°120°103°

    1/4
    10W*****
  2.81.33.3
  4.55.56.07.28.29.19.810.812.7
  116°120°103°

  12W*****
  3.21.33.9
  3.96.57.38.79.810.911.812.715.2
  117°120°103°

  14W*****
  3.61.64.6
  6.27.68.510.111.512.713.714.817.7
  117°120°103°

    3/8
    17W*****
  4.01.65.6
  7.69.310.312.313.915.416.71821.6
  117°120°103°

  20W*****
  4.42.46.6
  8.910.912.114.516.518.119.621.225.3
  117°120°104°

  24W*****
  4.82.47.9
  10.713.114.517.319.7222425.931
  117°120°104°

  27W*****
  5.22.88.9
  1214.716.319.522242628.133.6
  117°120°106°

    1/2
      30W*****
  5.62.89.9
  13.415.418.12225272931.337.4
  117°120°108°

  35W*****
  6.03.211.5
  15.519.1212529323436.743.9
  117°120°108°

  40W*****
  6.43.213.1
  17.821.8242933363942.150.3
  117°120°108°

  45W*****
  6.43.614.8
  2024.5273337414447.556.8
  117°120°110°

  50W*****
  6.74.016.4
  2225.9303641451952.963.3
  117°120°112°
    
    

    
     
    
  

  
    
            SynergySpray Full Cone Nozzles Standard Angle series
           

        Nozzle Inlet Conn
        Nozzle Type
         Capacity size
        Rated Office Dia (mm)
        Max Hole Dia (mm)
        Capacity (L/min)
        Spray Angle
    

        Single Type
        Fission Type
        0.3
        0.5 bar
        1 bar
        2 bar
        3 bar
        4 bar
        5 bar
        6 bar
        7 bar
        10 bar
        0.5 bar
        1.5 bar
        6 bar
    

    1/8
       **3.61.61.30.93
  1.21.62.22.73.13.4
  3.74.04.7
  40°52°47°

  **4.81.91.31.2
  1.62.23.03.64.14.5
  4.95.36.2
  48°63°57°

  **62.41.31.5
  2.02.73.74.55.15.6
  6.16.67.8
  60°66°60°

    1/8
 **102.81.62.6
  3.34.56.27.48.59.4
  10.21113
  62°67°61°

  **123.21.63.1
  3.95.47.48.910.211.3
  12.313.215.5
  70°75°68°

  **14.53.91.63.7
  4.76.59.010.812.313.7
  14.815.918.8
  78°82°75°

  3/8**184.02.4
  4.65.98.111.113.415.3
  1718.419.823
  71°75°68°

    1/2
    **295.63.27.5
  9.513.017.9222527
  303238
  71°75°68°

  **366.43.29.3
  11.816.222273134
  374047
  78°82°75°

  3/4**506.74.4
  12.916.322313742
  47515565
  71°75°68°

  1**1069.95.6
  275.048657990
  100109117137
  78°80°73°

  1-1/4**17712.76.4
  465879109132150
  167181195230
  78°80°73°

  1-1/2**23014.38.7
  5975103142171195
  220235255300
  73°77°70°

    2
     **29015.511.1
  7595130179215250
  275300320375
  66°70°64°

  **36017.411.1
  93118162225270305
  340370395470
  70°74°67°

  **4802111.1
  124157215300360410
  455495530630
  79°82°74°

    2-1/2
    **49019.814.3
  126160220305365420
  465510540640
  62°67°61°

  **59022.214.3
  152193265365440510
  580610650770
  75°78°71°

  **95028.617.5
  245310430590710810
  90098010501230
  81°84°76°

  5**298047.628.6
  7709801340184022202540
  2810306032803860
  89°91°83°

  6**569081.844.5
  147018602560352042404840
  5360583062607370
  102°105°95°

    
     
    
  

FAQ

How does a full cone nozzle work?

Full cone nozzles produce medium- to large-size drops forming a solid cone-shaped spray pattern with a round impact area. The unique vane design features large flow passages to provide superior control and uniform distribution. ... Spray angles range from 15° to 170°.

Full Cone Nozzle Application

Washing and cleaning processes

Colling and quenching

Dust Suppresion

Surface Spraying

FULL CONE NOZZLE MANUFACTURER AND SUPPLIER IN INDIA

FULL CONE SPRAY NOZZLE VARIETIES

FULL CONE SPRAY NOZZLE SPECIFICATION

Full Cone Spray Nozzle

Full Cone Nozzle

Full Cone Nozzle

Full Cone Spiral Nozzle

Full Cone Adjustable Ball Types Nozzle

Axial-flow full cone nozzles

Tangential-flow full cone nozzles

Nozzle Housing Cluster

Turbulence nozzles

Impact nozzles

How does a full cone nozzle work?

Full Cone Nozzle Application

Quick link

Product

Solution

Applications

Contact

SynergySpray Full Cone Nozzles
Nozzle Inlet Conn	Capacity Size	Nozzle Type		Material Code			Rated Office Dia (mm)	Max Hole Dia (mm)	Capacity (L/min)										Spray Angle
Nozzle Inlet Conn	Capacity Size	Single Type	Fission Type	BRASS	SS	316SS	Rated Office Dia (mm)	Max Hole Dia (mm)	0.2 bar	1 bar	1.5 bar	2 bar	3 bar	4 bar	5 bar	6 bar	7 bar	10 bar	0.5 bar	1.5 bar	6 bar
1/8	1	*	*	*	*	*	0.79	0.64		0.44	0.54	0.62	0.74	0.85	0.94	1	1.1	1.3	58°	53°
	1.5	*	*	*	*	*	1.2	0.64	0.49	0.69	0.81	0.93	1.1	1.3	1.4	1.5	1.7	1.9	52°	65°	59°
	2	*	*	*	*	*	1.2	1	0.65	0.92	1.1	1.2	1.5	1.7	1.9	2	2.2	2.6	43°	50°	46°
	3	*	*	*	*	*	1.5	1	0.98	1.4	1.6	1.9	2.2	2.5	2.8	3.1	3.3	3.9	52°	65°	59°
	3.5	*	*	*	*	*	1.6	1.3	1.1	1.6	1.9	2.2	2.6	3	3.3	3.6	3.9	4.5	43°	50°	46°
	3.9	*	*	*	*	*	2	1	1.3	1.8	2.1	2.4	2.9	3.3	3.7	4	4.3	5.1	77°	84°	79°
	5	*	*	*	*	*	2	1.3	1.6	2.3	2.7	3.1	3.7	4.2	4.7	5.1	5.5	6.5	52°	65°	59°
	6.1	*	*	*	*	*	2.3	1.3	2	2.8	3.3	3.8	4.5	5.2	5.7	6.2	6.7	7.9	69°	74°	68°
1/4	6.5	*	*	*	*	*	2.38	1.6	2.1	3	3.5	4	4.8	5.5	6.1	6.7	7.1	8.4	45°	50°	46°
	10	*	*	*	*	*	3.18	1.6	3.3	4.7	5.4	6.2	7.4	8.5	9.4	10.2	11	13	58°	67°	61°
	12.5	*	*	*	*	*	3.2	1.6	4.1	5.8	6.8	7.7	9.3	10.6	11.8	12.8	13.7	16.2	69°	74°	68°
3/8	9.5	*	*	*	*	*	2.6	2.4	3.1	4.4	5.1	5.9	7.1	8.1	8.9	9.7	10.4	12.3	45°	50°	46°
	15	*	*	*	*	*	3.6	2.4	4.9	6.9	8.1	9.3	11.2	12.7	14.1	15.4	16.5	19.4	64°	67°	61°
	20	*	*	*	*	*	4	2.8	6.5	9.2	10.8	12.4	14.9	17	18.8	20	22	26	76°	80°	73°
	22	*	*	*	*	*	4.5	2.8	7.2	10.2	11.9	13.6	16.4	18.7	21	23	24	28	87°	90°	82°
1/2	16	*	*	*	*	*	3.5	3.2	5.2	7.4	8.7	9.9	11.9	13.6	15.1	16.4	17.6	21	48°	50°	46°
	25	*	*	*	*	*	4.6	3.2	8.2	11.6	13.5	15.4	18.6	21	24	26	27	32	64°	67°	61°
	32	*	*	*	*	*	5.2	3.6	10.4	14.7	17.3	19.8	24	27	30	33	35	41	72°	75°	68°
	40	*	*	*	*	*	6.2	3.6	13.1	18.5	22	25	30	34	38	41	44	52	88°	91°	83°
	50	*	*	*	*	*	6.7	4	16.3	23.1	27	31	37	42	47	51	55	65	91°	95°	86°

SynergySpray Full Cone Nozzles Standard Angle series
Nozzle Inlet Conn	Nozzle Type		Capacity size	Rated Office Dia (mm)	Max Hole Dia (mm)	Capacity (L/min)										Spray Angle
Nozzle Inlet Conn	Single Type	Fission Type	Capacity size	Rated Office Dia (mm)	Max Hole Dia (mm)	0.3	0.5 bar	1 bar	2 bar	3 bar	4 bar	5 bar	6 bar	7 bar	10 bar	0.5 bar	1.5 bar	6 bar
1/8	*	*	3.6	1.6	1.3	0.93	1.2	1.6	2.2	2.7	3.1	3.4	3.7	4.0	4.7	40°	52°	47°
	*	*	4.8	1.9	1.3	1.2	1.6	2.2	3.0	3.6	4.1	4.5	4.9	5.3	6.2	48°	63°	57°
	*	*	6	2.4	1.3	1.5	2.0	2.7	3.7	4.5	5.1	5.6	6.1	6.6	7.8	60°	66°	60°
1/8	*	*	10	2.8	1.6	2.6	3.3	4.5	6.2	7.4	8.5	9.4	10.2	11	13	62°	67°	61°
	*	*	12	3.2	1.6	3.1	3.9	5.4	7.4	8.9	10.2	11.3	12.3	13.2	15.5	70°	75°	68°
	*	*	14.5	3.9	1.6	3.7	4.7	6.5	9.0	10.8	12.3	13.7	14.8	15.9	18.8	78°	82°	75°
3/8	*	*	18	4.0	2.4	4.6	5.9	8.1	11.1	13.4	15.3	17	18.4	19.8	23	71°	75°	68°
1/2	*	*	29	5.6	3.2	7.5	9.5	13.0	17.9	22	25	27	30	32	38	71°	75°	68°
1/2	*	*	36	6.4	3.2	9.3	11.8	16.2	22	27	31	34	37	40	47	78°	82°	75°
3/4	*	*	50	6.7	4.4	12.9	16.3	22	31	37	42	47	51	55	65	71°	75°	68°
1	*	*	106	9.9	5.6	27	5.0	48	65	79	90	100	109	117	137	78°	80°	73°
1-1/4	*	*	177	12.7	6.4	46	58	79	109	132	150	167	181	195	230	78°	80°	73°
1-1/2	*	*	230	14.3	8.7	59	75	103	142	171	195	220	235	255	300	73°	77°	70°
2	*	*	290	15.5	11.1	75	95	130	179	215	250	275	300	320	375	66°	70°	64°
	*	*	360	17.4	11.1	93	118	162	225	270	305	340	370	395	470	70°	74°	67°
	*	*	480	21	11.1	124	157	215	300	360	410	455	495	530	630	79°	82°	74°
2-1/2	*	*	490	19.8	14.3	126	160	220	305	365	420	465	510	540	640	62°	67°	61°
	*	*	590	22.2	14.3	152	193	265	365	440	510	580	610	650	770	75°	78°	71°
	*	*	950	28.6	17.5	245	310	430	590	710	810	900	980	1050	1230	81°	84°	76°
5	*	*	2980	47.6	28.6	770	980	1340	1840	2220	2540	2810	3060	3280	3860	89°	91°	83°
6	*	*	5690	81.8	44.5	1470	1860	2560	3520	4240	4840	5360	5830	6260	7370	102°	105°	95°