Full Cone Nozzle Manufacturer and Supplier in India
Full Cone Spray Nozzle Varieties
SYNERGY SPRAY SYSTEMS designs, manufactures and supplies Full cone spray nozzles in India used for a variety of Industrial applications. They maintain simple design of the smaller nozzles, With the inherent resistance to clogging due to design of the X-vane and manufactured by various machinable material like Brass, SS304, SS316, PP/PVC, alloys, etc. Our full cone spray nozzle designs are as per customer requirement.
Application of Full Cone nozzle includes Surface spraying, Washing & Cooling of flue gasses to remove fly ash, Cooling condenser, Scrubbing, Foam breaking, Chemical process engineering, Fire Fighting, Dust suppression, water coating.
Different Full Cone Nozzle types includes :
Tangential Full Cone spray nozzle
Axial Full cone nozzles
How the full cone nozzle sprays.
Full cone
Liquid leaves the orifice as a cone filled with droplets; the impact area is a round area covered across its whole width.
Schematic illustration of the spray geometry, not a performance simulation. Spray angle, flow and droplet size depend on the selected model and operating conditions.
Full Cone Spray Nozzle Specification
Spray Angle: 30°, 45°, 60°, 90°, 120°
Flow rate lpm at pressure from 2 to 10 bar: 2 to 170 LPM
Connection: 1/8" to 1/2" NPT / BSPT / BSP (Both Male and Female Connectors)
Materials: Brass, SS-316, SS-304, Mild Steel, Hastalloy, Titanium, PVC, Plastic, Nylon, PVDF, PP.
Full cone spray nozzle droplet size is based on the orifice diameter and the inserts. A finely atomized full cone nozzle will produce the water droplet in the size as low as 10 micron.
Materials and specification can be customized based on application and requirements.
Axial-flow full cone nozzles
Full cone nozzles have an extraordinarily uniform liquid distribution over the whole circular impact area. The high precision of distribution is achieved by orienting the liquid inlet to the centre of the swirl chamber of the nozzle. The optimized x-style swirl insert ensures a high operating safety due to its large free cross-sections.
Tangential-flow full cone nozzles
Tangential-flow full cone nozzles are, for instance, particularly suited for closed circuit spraying of liquids with a high quota of solid matter, or for fire fighting applications. The atomizing fluid is tangentially supplied to a swirl chamber, where it is put into rotation. Tangential-flow full cone nozzles are free of swirl inserts. Hence, they are not at all prone to clogging. The full cone spray is obtained with the aid of specially arranged grooves, milled into the nozzle bottom, which cause an adequate part of the rotating liquid flow to diverge to the center of the swirl chamber. Thereby, an extremely uniform area distribution of the sprayed liquid is achieved.
Nozzle Housing Cluster
Nozzle Cluster head Housing achieve a very large surface of the sprayed liquid by adding various finely atomizing single nozzles. Whenever a fine fog-like full cone atomization with relatively large flow rates is necessary, e.g. gas exchange processes, steam cooling or dust suppression, Nozzle Cluster housing have decisive advantages: overlapping hollow cones form a fine full cone atomization with an increased droplet surface area. These very fine droplets cannot be achieved by a single-orifice spray nozzle of the same flow rate size. The increased droplet surface area of the atomized liquid provides great efficiency in gas treatment and cooling applications.
There are two types of full cone nozzles: turbulence nozzles and impact nozzles, distinguishable by their different spray patterns.
- Turbulence nozzles Use vanes to produce a high-speed rotation and pressurize the liquid flow inside a turbulence chamber. Liquids are atomized by the centrifugal force that produces a solid stream jet with a full cone spray pattern.
- Impact nozzles Work on the impact principle. Liquids hit their spiral profile, atomize and produce large spray flows withfull-cone patterns and desired spray angle. They have no vanes and are virtually clog-free.
| Nozzle Inlet Conn | Capacity Size | Nozzle Type | Material Code | Rated Office Dia (mm) | Max Hole Dia (mm) | Capacity (L/min) | Spray Angle | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Single Type | Fission Type | BRASS | SS | 316SS | 0.2 bar | 1 bar | 1.5 bar | 2 bar | 3 bar | 4 bar | 5 bar | 6 bar | 7 bar | 10 bar | 0.5 bar | 1.5 bar | 6 bar | ||||
| 1/8 | 1 | * | * | * | * | * | 0.79 | 0.64 | 0.44 | 0.54 | 0.62 | 0.74 | 0.85 | 0.94 | 1 | 1.1 | 1.3 | 58° | 53° | ||
| 1.5 | * | * | * | * | * | 1.2 | 0.64 | 0.49 | 0.69 | 0.81 | 0.93 | 1.1 | 1.3 | 1.4 | 1.5 | 1.7 | 1.9 | 52° | 65° | 59° | |
| 2 | * | * | * | * | * | 1.2 | 1 | 0.65 | 0.92 | 1.1 | 1.2 | 1.5 | 1.7 | 1.9 | 2 | 2.2 | 2.6 | 43° | 50° | 46° | |
| 3 | * | * | * | * | * | 1.5 | 1 | 0.98 | 1.4 | 1.6 | 1.9 | 2.2 | 2.5 | 2.8 | 3.1 | 3.3 | 3.9 | 52° | 65° | 59° | |
| 3.5 | * | * | * | * | * | 1.6 | 1.3 | 1.1 | 1.6 | 1.9 | 2.2 | 2.6 | 3 | 3.3 | 3.6 | 3.9 | 4.5 | 43° | 50° | 46° | |
| 3.9 | * | * | * | * | * | 2 | 1 | 1.3 | 1.8 | 2.1 | 2.4 | 2.9 | 3.3 | 3.7 | 4 | 4.3 | 5.1 | 77° | 84° | 79° | |
| 5 | * | * | * | * | * | 2 | 1.3 | 1.6 | 2.3 | 2.7 | 3.1 | 3.7 | 4.2 | 4.7 | 5.1 | 5.5 | 6.5 | 52° | 65° | 59° | |
| 6.1 | * | * | * | * | * | 2.3 | 1.3 | 2 | 2.8 | 3.3 | 3.8 | 4.5 | 5.2 | 5.7 | 6.2 | 6.7 | 7.9 | 69° | 74° | 68° | |
| 1/4 | 6.5 | * | * | * | * | * | 2.38 | 1.6 | 2.1 | 3 | 3.5 | 4 | 4.8 | 5.5 | 6.1 | 6.7 | 7.1 | 8.4 | 45° | 50° | 46° |
| 10 | * | * | * | * | * | 3.18 | 1.6 | 3.3 | 4.7 | 5.4 | 6.2 | 7.4 | 8.5 | 9.4 | 10.2 | 11 | 13 | 58° | 67° | 61° | |
| 12.5 | * | * | * | * | * | 3.2 | 1.6 | 4.1 | 5.8 | 6.8 | 7.7 | 9.3 | 10.6 | 11.8 | 12.8 | 13.7 | 16.2 | 69° | 74° | 68° | |
| 3/8 | 9.5 | * | * | * | * | * | 2.6 | 2.4 | 3.1 | 4.4 | 5.1 | 5.9 | 7.1 | 8.1 | 8.9 | 9.7 | 10.4 | 12.3 | 45° | 50° | 46° |
| 15 | * | * | * | * | * | 3.6 | 2.4 | 4.9 | 6.9 | 8.1 | 9.3 | 11.2 | 12.7 | 14.1 | 15.4 | 16.5 | 19.4 | 64° | 67° | 61° | |
| 20 | * | * | * | * | * | 4 | 2.8 | 6.5 | 9.2 | 10.8 | 12.4 | 14.9 | 17 | 18.8 | 20 | 22 | 26 | 76° | 80° | 73° | |
| 22 | * | * | * | * | * | 4.5 | 2.8 | 7.2 | 10.2 | 11.9 | 13.6 | 16.4 | 18.7 | 21 | 23 | 24 | 28 | 87° | 90° | 82° | |
| 1/2 | 16 | * | * | * | * | * | 3.5 | 3.2 | 5.2 | 7.4 | 8.7 | 9.9 | 11.9 | 13.6 | 15.1 | 16.4 | 17.6 | 21 | 48° | 50° | 46° |
| 25 | * | * | * | * | * | 4.6 | 3.2 | 8.2 | 11.6 | 13.5 | 15.4 | 18.6 | 21 | 24 | 26 | 27 | 32 | 64° | 67° | 61° | |
| 32 | * | * | * | * | * | 5.2 | 3.6 | 10.4 | 14.7 | 17.3 | 19.8 | 24 | 27 | 30 | 33 | 35 | 41 | 72° | 75° | 68° | |
| 40 | * | * | * | * | * | 6.2 | 3.6 | 13.1 | 18.5 | 22 | 25 | 30 | 34 | 38 | 41 | 44 | 52 | 88° | 91° | 83° | |
| 50 | * | * | * | * | * | 6.7 | 4 | 16.3 | 23.1 | 27 | 31 | 37 | 42 | 47 | 51 | 55 | 65 | 91° | 95° | 86° | |
| Nozzle Inlet Conn | Capacity Size | Nozzle Type | Material Code | Rated Office Dia (mm) | Max Hole Dia (mm) | Capacity (L/min) | Spray Angle | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Single Type | Fission Type | BRASS | SS | 316SS | 0.2 bar | 1 bar | 1.5 bar | 2 bar | 3 bar | 4 bar | 5 bar | 6 bar | 7 bar | 10 bar | 0.5 bar | 1.5 bar | 6 bar | ||||
| 1/8 | 2.8W | * | * | * | * | * | 1.6 | 1.0 | 1.2 | 1.5 | 1.7 | 2.0 | 2.3 | 2.5 | 2.7 | 2.9 | 3.5 | 116° | 120° | 102° | |
| 4.3W | * | * | * | * | * | 2.0 | 1.0 | 1.9 | 2.3 | 2.6 | 3.1 | 3.5 | 3.9 | 4 | 4.5 | 5.4 | 116° | 120° | 102° | ||
| 5.6W | * | * | * | * | * | 2.4 | 1.0 | 1.8 | 2.5 | 3.1 | 3.4 | 4.0 | 4.6 | 5.1 | 5.5 | 5.9 | 7.1 | 116° | 120° | 102° | |
| 8W | * | * | * | * | * | 2.4 | 1.3 | 2.6 | 3.6 | 4.4 | 4.8 | 2.8 | 6.6 | 7.2 | 7.8 | 8.4 | 10.1 | 116° | 120° | 103° | |
| 1/4 | 10W | * | * | * | * | * | 2.8 | 1.3 | 3.3 | 4.5 | 5.5 | 6.0 | 7.2 | 8.2 | 9.1 | 9.8 | 10.8 | 12.7 | 116° | 120° | 103° |
| 12W | * | * | * | * | * | 3.2 | 1.3 | 3.9 | 3.9 | 6.5 | 7.3 | 8.7 | 9.8 | 10.9 | 11.8 | 12.7 | 15.2 | 117° | 120° | 103° | |
| 14W | * | * | * | * | * | 3.6 | 1.6 | 4.6 | 6.2 | 7.6 | 8.5 | 10.1 | 11.5 | 12.7 | 13.7 | 14.8 | 17.7 | 117° | 120° | 103° | |
| 3/8 | 17W | * | * | * | * | * | 4.0 | 1.6 | 5.6 | 7.6 | 9.3 | 10.3 | 12.3 | 13.9 | 15.4 | 16.7 | 18 | 21.6 | 117° | 120° | 103° |
| 20W | * | * | * | * | * | 4.4 | 2.4 | 6.6 | 8.9 | 10.9 | 12.1 | 14.5 | 16.5 | 18.1 | 19.6 | 21.2 | 25.3 | 117° | 120° | 104° | |
| 24W | * | * | * | * | * | 4.8 | 2.4 | 7.9 | 10.7 | 13.1 | 14.5 | 17.3 | 19.7 | 22 | 24 | 25.9 | 31 | 117° | 120° | 104° | |
| 27W | * | * | * | * | * | 5.2 | 2.8 | 8.9 | 12 | 14.7 | 16.3 | 19.5 | 22 | 24 | 26 | 28.1 | 33.6 | 117° | 120° | 106° | |
| 1/2 | 30W | * | * | * | * | * | 5.6 | 2.8 | 9.9 | 13.4 | 15.4 | 18.1 | 22 | 25 | 27 | 29 | 31.3 | 37.4 | 117° | 120° | 108° |
| 35W | * | * | * | * | * | 6.0 | 3.2 | 11.5 | 15.5 | 19.1 | 21 | 25 | 29 | 32 | 34 | 36.7 | 43.9 | 117° | 120° | 108° | |
| 40W | * | * | * | * | * | 6.4 | 3.2 | 13.1 | 17.8 | 21.8 | 24 | 29 | 33 | 36 | 39 | 42.1 | 50.3 | 117° | 120° | 108° | |
| 45W | * | * | * | * | * | 6.4 | 3.6 | 14.8 | 20 | 24.5 | 27 | 33 | 37 | 41 | 44 | 47.5 | 56.8 | 117° | 120° | 110° | |
| Nozzle Inlet Conn | Nozzle Type | Capacity size | Rated Office Dia (mm) | Max Hole Dia (mm) | Capacity (L/min) | Spray Angle | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Single Type | Fission Type | 0.3 | 0.5 bar | 1 bar | 2 bar | 3 bar | 4 bar | 5 bar | 6 bar | 7 bar | 10 bar | 0.5 bar | 1.5 bar | 6 bar | ||||
| 1/8 | * | * | 3.6 | 1.6 | 1.3 | 0.93 | 1.2 | 1.6 | 2.2 | 2.7 | 3.1 | 3.4 | 3.7 | 4.0 | 4.7 | 40° | 52° | 47° |
| * | * | 4.8 | 1.9 | 1.3 | 1.2 | 1.6 | 2.2 | 3.0 | 3.6 | 4.1 | 4.5 | 4.9 | 5.3 | 6.2 | 48° | 63° | 57° | |
| * | * | 6 | 2.4 | 1.3 | 1.5 | 2.0 | 2.7 | 3.7 | 4.5 | 5.1 | 5.6 | 6.1 | 6.6 | 7.8 | 60° | 66° | 60° | |
| 1/8 | * | * | 10 | 2.8 | 1.6 | 2.6 | 3.3 | 4.5 | 6.2 | 7.4 | 8.5 | 9.4 | 10.2 | 11 | 13 | 62° | 67° | 61° |
| * | * | 12 | 3.2 | 1.6 | 3.1 | 3.9 | 5.4 | 7.4 | 8.9 | 10.2 | 11.3 | 12.3 | 13.2 | 15.5 | 70° | 75° | 68° | |
| * | * | 14.5 | 3.9 | 1.6 | 3.7 | 4.7 | 6.5 | 9.0 | 10.8 | 12.3 | 13.7 | 14.8 | 15.9 | 18.8 | 78° | 82° | 75° | |
| 3/8 | * | * | 18 | 4.0 | 2.4 | 4.6 | 5.9 | 8.1 | 11.1 | 13.4 | 15.3 | 17 | 18.4 | 19.8 | 23 | 71° | 75° | 68° |
| 1/2 | * | * | 29 | 5.6 | 3.2 | 7.5 | 9.5 | 13.0 | 17.9 | 22 | 25 | 27 | 30 | 32 | 38 | 71° | 75° | 68° |
| * | * | 36 | 6.4 | 3.2 | 9.3 | 11.8 | 16.2 | 22 | 27 | 31 | 34 | 37 | 40 | 47 | 78° | 82° | 75° | |
| 3/4 | * | * | 50 | 6.7 | 4.4 | 12.9 | 16.3 | 22 | 31 | 37 | 42 | 47 | 51 | 55 | 65 | 71° | 75° | 68° |
| 1 | * | * | 106 | 9.9 | 5.6 | 27 | 5.0 | 48 | 65 | 79 | 90 | 100 | 109 | 117 | 137 | 78° | 80° | 73° |
| 1-1/4 | * | * | 177 | 12.7 | 6.4 | 46 | 58 | 79 | 109 | 132 | 150 | 167 | 181 | 195 | 230 | 78° | 80° | 73° |
| 1-1/2 | * | * | 230 | 14.3 | 8.7 | 59 | 75 | 103 | 142 | 171 | 195 | 220 | 235 | 255 | 300 | 73° | 77° | 70° |
| 2 | * | * | 290 | 15.5 | 11.1 | 75 | 95 | 130 | 179 | 215 | 250 | 275 | 300 | 320 | 375 | 66° | 70° | 64° |
| * | * | 360 | 17.4 | 11.1 | 93 | 118 | 162 | 225 | 270 | 305 | 340 | 370 | 395 | 470 | 70° | 74° | 67° | |
| * | * | 480 | 21 | 11.1 | 124 | 157 | 215 | 300 | 360 | 410 | 455 | 495 | 530 | 630 | 79° | 82° | 74° | |
| 2-1/2 | * | * | 490 | 19.8 | 14.3 | 126 | 160 | 220 | 305 | 365 | 420 | 465 | 510 | 540 | 640 | 62° | 67° | 61° |
| * | * | 590 | 22.2 | 14.3 | 152 | 193 | 265 | 365 | 440 | 510 | 580 | 610 | 650 | 770 | 75° | 78° | 71° | |
| * | * | 950 | 28.6 | 17.5 | 245 | 310 | 430 | 590 | 710 | 810 | 900 | 980 | 1050 | 1230 | 81° | 84° | 76° | |
| 5 | * | * | 2980 | 47.6 | 28.6 | 770 | 980 | 1340 | 1840 | 2220 | 2540 | 2810 | 3060 | 3280 | 3860 | 89° | 91° | 83° |
| 6 | * | * | 5690 | 81.8 | 44.5 | 1470 | 1860 | 2560 | 3520 | 4240 | 4840 | 5360 | 5830 | 6260 | 7370 | 102° | 105° | 95° |
FAQ
Frequently asked questions
How does a full cone nozzle work?
Full cone nozzles produce medium- to large-size drops forming a solid cone-shaped spray pattern with a round impact area. The unique vane design features large flow passages to provide superior control and uniform distribution. ... Spray angles range from 15° to 170°.
Full Cone Nozzle Application
Washing and cleaning processes
Colling and quenching
Dust Suppresion
Surface Spraying
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