Synery Spray System is a leading manufacturer, supplier and Ingegrator of Dry fog dust supression system and dry fog nozzle in India. Our dry fog systems effectively controls dust in the source and keeps environment clean. The dry fog dust suppression systems set up by Synergy Spray Systems comprises of a atomization of water, from which a fog is created which agglomerate with dust particles and settles the dust down on the surface. Dry Fog System are alternatively called as DFS / DFDS System

Dry fog is accomplished through a managed combination of water at low pressure and compacted air through ultrasonic nozzles or Air Atomizing Nozzles. A fog comprised of millions of miniature drops is created. Our dry fog dust suppression system design is fool proof which suppress maximum dust particles. Design of the dry fog system depends on the environment and size of the dust particle. Dry fog effectively controls < PM10  reprisable dust particle(espically as PM2.5 and PM10 dust particles).

Complete Dry fog Dust Suppression Systems can be a very savvy choice to Dust Extraction Systems for dust control, especially in mass material handling operations. On occasion, it is the lone arrangement with regards to huge dust-inclined regions and reserves, which can’t be constrained by dust extraction for functional and monetary reasons.

The consideration of Dust Suppression Systems has gotten a norm, and is today a vital piece of system taking care of material handling system to control unnecessary dust pollution which disregards natural standards unfavorably influences plant and machinery life and activity and diminishes working environment efficiency. The system likewise has recompense as it controls loss of crude material during dealing with, and furthermore gives the extra advantage of not having an auxiliary contamination issue as the dust is held in the actual material or suppressed in a confined area.

The dry fog system, planned and created by Synergy Spray Systems have the extraordinary ability of producing an unbelievably fine homogenous dry fog of which the water drops measure 10 to 30 microns, permitting high dust suppression efficiency.

Our dry fog nozzles work by soaking the surrounding climatic conditions with a volume of fog in which the dust particles wind up grouped with drops of water of a similar molecule size. With inhouse production capability, Dry fog / mist nozzles are manufactured as per international quality standards and customised to site conditions.

Carefully designed dry fog dust suppression system are based on assessing various parameters, designs and calculations. We get a powerful spray of atomized water particles of various entry points however a similar size. The dry fog nozzles consumes an extremely low amount of water of somewhere in the range of 2.1 and 5.0 liters each hour and by spout contingent upon the set up, making it the most affordable available. Our dry fog nozzles are prepared to consummately coordinate with a wide range of connectors and accessories. We consequently have an all inclusive mounting which needs no change to your current systems. At long last, the most recent age DRY FOG nozzles are totally special and are furnished with a supported resonator (on the spout head). It is likewise easily removable, which permits simplicity of (and modest) upkeep.

Generally Air atomizing spray nozzles are deployed for dry fog dust suppression system. Type of Atomizing nozzles based on the application and distance of dust source from the nozzle tip.

Likewise, it can successfully address the rising worries towards Health, Safety Environment, and is in this manner the common and consistent decision in the industry to help diminish 

Advantage of Dry fog Dust suppression System :
• Crude material wastage reduction
• Prevent Dust exposure to the functioning staff
• Reduce Dust pollution on the plant surroundings
• Extend machinery life
• Minimum water usage : Increase the moisture/humidity in the material by less than 0.5%
• Wide Industrial Application and material handling machineary applications


Synery Spray System installed in Dry Fog System in various industrial installation for the betterment of Environment. 

Dry fog Dust suppression System are used in following Industries :
• Cement Plants
• Thermal Power Plants
• Coal Handling Plants
• Iron and Steel Plants
• Mines
• Glass Manfuacturing Units
• Minerals Processing Units
• Blue Metal processing units
• Crusher Plants

Dry fog Dust suppression System are used in following equipments :
• Wagon Tippler System
• Truck Tippler System
• Conveyor Belts
• Crusher machines
• Gizzley Hopper
• Covered Coal Yard
• Heavy material moving machines
• Fly Ash Silos
• Material unloading Chute


What is dry fog?

Dry fog is the phenomenon where the spray droplets produced by atomized fog nozzles are 5 to 20 microns in size. Dry fog systems are desired and implemented in application which requires no increase in moisture or humidity.

Will it wet the surrounding area?

No, dry fog will not cause wetness as it uses a minute quantity of water. It increase the humidity less than 1% based on application.

What is the water pressure required for the system?

It requires approximately 3 to 5 bar (45 to 75 psi) of pressure for the water and air compressor pressure to be 3 to 5 bar based on application

What is the water quality required?

Water should be clean and free from harmful contaminants. A pre-filter required as part of the system. Foreign particles in the water system may clog the nozzle orifice

Does wind effect the direction of the fog?

Mildly. since the dry fog system is forced a medium pressure, wind effects the direction of the fog mildly.

What is the water pump being used?

A medium ragne pressure water pump is used as part of the system.

How big is a micron size for dry fog dust suppression system ?

A micron is very small size in the range of 10 microns to 30 micros. For example, the human hair thickness is 50-70 microns wide. dry fog dust suppression system designs are based on nature of the dust being suppressed.
Tags : dry fog dust suppression system design and calculation | dry fog system for dust suppression | DFDS | dry fog system | dry mist system
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