Synergy Spray System new logo
Synergy Spray System new logo

Select Air Atomising Spray Nozzles for Your Application

Selecting the right air atomizing spray nozzle is essential for achieving optimal spray quality and efficiency in various industrial applications. Whether you're dealing with painting, coating, humidification, or dust suppression, understanding the different nozzle types and how they work will help you make an informed decision.

Air atomizing nozzles are widely used across industries such as agriculture, automotive, chemical processing, food manufacturing, spray drying, and humidification systems. These nozzles break up liquid into fine droplets using compressed air, enabling precise control over spray coverage and droplet size.

How Do Air Atomizing Nozzles Work?

Air atomizing nozzles use a combination of liquid and compressed air to produce a fine mist or spray. The air stream shears the liquid into small droplets, making them ideal for applications requiring even coverage or fine droplet size.

These nozzles are particularly effective when:

  • The fluid has low viscosity
  • High spray precision is required
  • You need multi-directional spray patterns

Types of Air Atomizing Spray Nozzles & Their Applications

Air Atomizing NozzlesSpray PatternApplications
Internal Mixture Siphon Flat FanFlat Fan typeApplication where very less viscous fluid is applied.
Internal Mixture Deflected Flat FanFlat Fan typeAn application where very less viscous fluid is applied and flow is perpendicular to the nozzle placement
Internal Mixture wide angleMulti-directional flowLow Viscous fluid where multi-directional flow is required. Best for dust suppression application
Internal Mixture Jet roundJet flow patternFor Pointed surface
External Mixture Narrow roundNarrow streamFor Pointed surface
External Mixture Flat FanFlat Fan typeFlow like a sheet of paper
Ultrasonic Fine Spray NozzleFlat Fan typeFor fine spraying application. tablet coating
Paint Spray Atomizing NozzleFlat Fan type or round jetPaint spraying and Oil spraying application

Factors to Consider When Choosing a Nozzle

Not sure which type to choose? Here are some key criteria to guide your decision:

  • Fluid Viscosity – Lower viscosity fluids work best with internal mix nozzles.

  • Spray Pattern Required – Do you need a jet, fan, or mist?

  • Droplet Size – Finer droplets are ideal for humidification or coating.

  • Spray Angle – For confined spaces, consider deflected or narrow-stream options.

  • Operating Pressure – Some nozzles perform better at low air pressures.

Real-World Applications

  • Food Processing: Achieve uniform coating of ingredients or sanitization.

  • Dust Suppression: Use wide-angle nozzles for effective air-quality control.

  • Paint Shops: Flat fan or round jet nozzles ensure precise spray with minimal waste.

  • Tablet Coating: Ultrasonic fine spray ensures consistency and uniformity

To know more about the air atomising spray nozzles, Follow the link. https://synergyspray.com/air-atomizing-nozzle/

 

For Spray Nozzles: +91 94442 75778
For Spraying Systems and
Dust suppression system: +91 86100 00128
© 2023 All Rights Reserved | Synergy Spray Systems | Powered by Ingenium Digital
How can I help you?