At Synergy Spray, we specialize in the manufacturing and installation of advanced mist cooling systems designed for industrial and manufacturing environments. Our solutions are trusted across sectors to reduce heat, control humidity, suppress dust, and enhance workplace safety.
1. Precise Temperature Control
Equipment & Process Cooling
Mist systems rapidly lower the temperature of heat-intensive machinery like injection molding machines, hydraulic presses, or furnaces. The evaporative cooling effect of fine water droplets absorbs heat from the air and equipment surfaces, maintaining optimal operating conditions.
Facility Cooling for Ambient Comfort
In large, non-air-conditioned spaces, especially in warmer regions, Synergy Spray mist systems can reduce ambient temperatures by up to 10–12°C. This improves comfort and helps prevent heat-related equipment failures and worker fatigue.
2. Humidity Stabilization for Process Quality
Industry-Specific Needs
Industries such as textiles, paper, electronics, and woodworking often require precise humidity levels. Our systems introduce ultra-fine mist to maintain optimal moisture content, helping prevent warping, brittleness, or electrostatic discharge.
Material Longevity
Dry environments can lead to product degradation, especially in processes involving organic materials or adhesives. Controlled misting reduces drying or cracking issues by regulating moisture levels.
3. Airborne Particulate & Dust Suppression
Improved Air Quality
High-pressure mist traps airborne dust and fine particles by binding them into heavier clumps that fall to the ground. This is especially useful in sanding, grinding, and packaging areas.
Cleaner, Safer Work Environment
By reducing suspended particles, misting systems help improve indoor air quality, lower respiratory health risks, and improve visibility—contributing to a safer and more productive workspace.
4. Worker Comfort & Safety Boost
Reducing Heat Stress
Heat-prone zones—such as near ovens, kilns, or extruders—can pose a real risk to workers. Mist cooling reduces ambient heat stress, helping prevent fatigue, dizziness, or heatstroke during long shifts.
Enhanced Morale & Productivity
Comfortable workers are 30% more productive on average. Misting also improves morale and reduces error rates, especially in high-precision tasks.
5. Key Technical Considerations for Mist System Design
Water Filtration: Ensure filtered or treated water (e.g., via reverse osmosis) to prevent nozzle clogging.
Nozzle Placement: Uniform coverage is essential—overlapping spray zones avoid hotspots or dry patches.
Automation: Synergy Spray systems can be integrated with IoT sensors to monitor and adapt based on temperature, humidity, and air quality.
Maintenance: Our support includes regular servicing and inspection to ensure optimal spray performance and efficiency.
Real-World Example
In a mid-sized automotive plant in Pune, India, Synergy Spray’s mist cooling solution reduced floor temperatures by 9°C during peak summer months. This minimized machine downtime and reduced worker complaints by over 40%—all while cutting energy costs compared to traditional HVAC systems.
Benefits Summary
Increased Productivity: Comfortable work environments reduce error rates and enhance throughput.
Environmental Compliance: Lower dust levels help meet OSHA and local air quality regulations.
Energy Efficiency: Our mist systems consume less energy than HVAC units, supporting your sustainability goals.
Longer Equipment Life: Less overheating and dust buildup = fewer breakdowns and lower maintenance costs.