At synergy spray, we design and supply agglomeration tanks for dairy processing plants, built to meet the highest standards of hygiene, efficiency, and product consistency. Our tanks are ideal for the controlled blending of milk powders, whey proteins, nutritional additives, and stabilizers, transforming fine particles into uniform, free-flowing granules that improve solubility, texture, and handling.
What is an Agglomeration Tank in Dairy Processing?
An agglomeration tank blends dry powders with a controlled amount of liquid (binder or solution), forming larger, more soluble granules. The process uses low-shear mixing and spray integration to maintain ingredient integrity while improving:
- Flowability
- Rehydration speed
- Dust control
This is especially valuable in products such as:
- Infant formula
- Fortified nutritional blends
- Instantized whey protein powders
Key Features of Our Dairy Agglomeration Systems
Sanitary Construction
- SS316L stainless steel with electropolished internal surfaces
- Hygienic design with CIP/SIP-ready configuration
Precision Mixing
- Low-shear agitation preserves powder characteristics
- Uniform liquid binder distribution ensures consistent granule quality
Integrated Spray System
- Optimized nozzle placement prevents over-wetting
- Supports a range of liquid binders including lactose solutions and maltodextrin
Thermal Control
- Jacketed tank walls for pre-conditioning or pre-drying control
- Ensures batch-to-batch temperature stability
Regulatory Compliance
Fully compliant with FSSAI, FDA, EHEDG, and 3-A Sanitary Standards
Applications in Dairy Plants
- Milk powder and whey protein agglomeration
- Infant formula and nutrition blend granulation
- Functional powder drinks with added calcium, vitamins, or flavors
- Stabilizer and emulsifier blending for yogurt, cheese, or flavored milk production
Why Agglomeration Makes a Difference
- Enhanced Solubility & Rehydration: Fewer clumps, faster mixing
- Improved Flowability: Ideal for automated filling and packaging
- Minimized Dust & Waste: Cleaner operations, better yield
- Compatible with Spray Dryers: Supports upstream or downstream granulation
Why Choose ?
With over X years in dairy process engineering, we understand the nuances of ingredient interaction, hygienic handling, and regulatory compliance. Our team works with plant managers and R&D teams to custom design tanks tailored to:
- Batch size & throughput goals
- Specific product characteristics (e.g., lactose sensitivity, flavor retention)
- Integration with spray drying, blending, or packaging systems