Wheel Washing System – Automated Cleaning for Heavy-Duty Vehicles

Q: How long does installation take?

Installation time depends on the site conditions and model selected. On average, it takes 2–4 days for complete setup and commissioning.

Keep roads clean, comply with environmental norms, and cut down on manual cleaning costs with our high-performance Wheel Washing Systems tailored for construction, mining, and industrial operations.

What is Wheel Washing System?

A Wheel Washing System is an automated or sensor-activated solution installed at job sites to clean vehicle wheels and undercarriages before they exit the premises. By eliminating mud, dust, and debris, it prevents road pollution and ensures compliance with environmental regulations.

Key Features

Touchless, sensor-based automatic operation or manual activation

High-pressure jet nozzles for wheels and underbody wash

Durable steel grating platform—supports up to 80 tons

Built-in self-cleaning filtration and water recycling system

Fast wash cycle: typically 30 to 60 seconds

Modular design—customizable spray zones and platform length

Types of Wheel Washing Systems

Drive-Through System

Continuous flow system with embedded spray jets—ideal for high-traffic sites

Stationary Wash System

Vehicle stops while targeted high-pressure nozzles clean wheels

Recycled Water System

Integrated sedimentation and filtration tanks to reuse water efficiently

Portable Wash System

Compact and mobile—perfect for temporary or rotating job sites

Technical Specifications (Typical Range)

ParameterSpecification
Pump Pressure3–6 bar
Flow Rate200–400 LPM
Platform Length4 to 8 meters
Load CapacityUp to 80 tons
Control SystemPLC-based / Timer-operated
Recycling Tank5,000–10,000 liters

Parameter	Specification
Pump Pressure	3–6 bar
Flow Rate	200–400 LPM
Platform Length	4 to 8 meters
Load Capacity	Up to 80 tons
Control System	PLC-based / Timer-operated
Recycling Tank	5,000–10,000 liters

Applications of Wheel Washing System

Construction site wheel wash

Reduces mud tracking and dust pollution from construction vehicles at entry and exit points.

Mining and quarrying areas

Prevents sludge and particulate carry-out from mine trucks, ensuring compliance with CPCB norms.

Ready-mix concrete plants

Removes cement slurry and residue from mixer trucks to avoid hard surface damage and fines.

Power plants and steel factories

Cleans industrial dust and metallic debris from heavy-duty equipment before road use.

Waste management and landfills

Eliminates organic waste carryover, preventing environmental contamination and road mess.

Industrial zones and manufacturing plants

Removes process dust and site residues from trucks and forklifts, ensuring cleaner logistics and regulatory compliance.

Benefits of Wheel Washing Systems

Reduce mud on roads – Effectively controls vehicle mud tracking to keep public roads clean and safe.

Comply with environmental regulations – Meets all local and national standards for pollution and environmental safety.

Prevent soil contamination – Stops harmful runoff from spreading, protecting surrounding soil quality.

Minimize dust pollution – Significantly reduces airborne dust for a healthier, more breathable work environment.

Improve worksite cleanliness – Maintains a clean, organized site by removing dirt and debris from vehicles.

Minimize dust pollution – Significantly reduces airborne dust for a healthier, more breathable work environment.

FAQs

How much water does a system consume per wash?

Depending on the model, each cycle uses 100–300 liters of water. However, most systems include a water recycling tank, reducing net consumption by over 50–70%.

Can the system handle large dumpers or cement trucks?

Absolutely. Our heavy-duty platforms are designed to support vehicles weighing up to 80–100 tons, making them suitable for dumpers, ready-mix trucks, and loaders.

What is the maintenance required for a wheel washing system?

Minimal. Our systems include self-cleaning filters and sludge removal features. Routine checks on nozzles and tanks are recommended monthly.

Do you provide installation and after-sales support?

Yes. We offer turnkey installation across India, along with AMC (Annual Maintenance Contract) options, spare parts, and technical support.

How long does installation take?

Typically, installation takes 3–7 working days, depending on site preparation, civil work, and system type (fixed vs. portable).