sales@synergyspray.com+91 86100 00128
Synergy Spray System new logo
Synergy Spray System new logo

Wetting System for Batch Mixing Plant

A wetting system for a batch mixing plant is designed to control dust emissions by spraying fine mist or water at critical dust-generating points during the handling and mixing of dry bulk materials. It ensures better air quality, reduces product loss, and minimizes health hazards in industries such as cement, concrete, fly ash, chemical, or food powder processing.

Purpose

To suppress airborne dust by spraying water or fine mist during
Raw material loading/unloading
Raw material loading/unloading
Weigh batching
Weigh batching
Transfer to mixers or hoppers
Transfer to mixers or hoppers
Transfer to mixers or hoppers
Bag opening or silo feeding

Key Components

High-Pressure Mist Nozzles / Spray Nozzles

  • Stainless steel or brass
  • Fine droplet size (10–50 microns) for fog-like coverage
  • Installed above conveyor belts, mixer openings, hoppers, or bag dump stations

Water Pumping System

  • High-pressure pump (30–70 bar range)
  • Flow rate typically 2–15 LPM depending on plant capacity
  • Includes inlet filter and pressure relief valve

Control Panel (Manual or PLC)

  • Timed or sensor-based operation
  • Interlocked with batching cycle to spray during critical operation.

Piping Network

  • SS or HDPE lines with mist ring assemblies
  • Easily maintainable and corrosion-resistant.

Optional Add-ons

  • Solenoid valves for zone-based control
  • Humidity or dust sensors for automatic operation
  • Chemical dosing (for odor control or binding agents)

Working Principle

When batch ingredients are loaded or mixed, the system automatically sprays a fine mist into the air or onto material surfaces.
The water droplets capture airborne dust particles and bring them down, preventing them from escaping into the environment.

Benefits

Suppresses fugitive dust at source
Minimizes water consumption compared to traditional water sprays
Non-intrusive: doesn’t affect material properties
Easy to retrofit in existing plants
Improves workplace air quality and safety
benefits

Applications

Concrete batching plants
Dry mortar production units
Cement/fly ash blending plants
Pharmaceutical and chemical mixing facilities
Food powder batch mixing
For Spray Nozzles: +91 94442 75778
For Spraying Systems and
Dust suppression system: +91 86100 00128
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