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Synergy Spray System new logo
Synergy Spray System new logo

Ultrasonic Spray Nozzles

Synergy Spray Systems supplies advanced ultrasonic spray nozzles in India, designed for ultra-fine coating, humidification, and precision chemical application. These high-performance ultrasonic nozzles—also known as electrically actuated spray nozzles—use high-frequency vibrations to convert liquids into a uniform mist of micron-sized droplets.
Our systems are widely used where controlled, low-flow, and highly accurate spraying is essential.

How Ultrasonic Spray Nozzles Work

ultrasonic fine spray air atomizing nozzle india
An ultrasonic sprayer operates by converting high-frequency sound waves into mechanical energy. This energy forms standing waves in the liquid, and as the fluid exits the atomizing surface, it breaks into a fine, consistent mist. Because droplet size is controlled by resonant frequency, ultrasonic atomizer nozzles produce a very narrow droplet distribution.
For example, a 120 kHz ultrasonic atomising nozzle generates droplets around 18 microns—ideal for precision coating and moisture-sensitive applications.
These nozzles are manufactured using high-strength titanium alloy and corrosion-resistant materials, ensuring long life, excellent acoustical performance, and safe operation in industrial environments.

Variable flows (pulse width modulation)

With such fast and reactive on/off cycle times the Electric Hydropulse can achieve vary the flow from the nozzle without varying the fluid pressure. This is achieved by pulsing the nozzle very rapidly, (pulse width modulation – PWM). So, for example, a half flow could be achieved by having a 0.05 second on to 0.05 second off cycle time. This would halve the overall flow rate at any given pressure. Because the on-off cycle is so fast the resulting spray remains very evenly distributed even when targeting fast-moving conveyors.
With a normal hydraulic nozzle flow rates could only be controlled by varying the fluid pressure. This, however, will alter other important spray characteristics such as droplet size. When variable flow rates are required due to, say, different product lines, it might not be possible to achieve the required variance with a hydraulic nozzle. This would mean a nozzle change between production runs. The HydroPulse Electric will mean the same nozzles can be used despite variable dosing requirements.
Additionally, rapid pulse modulation allows for lower flow rates to be achieved when compared to traditional hydraulic nozzles. This can be important in some very low flow rate applications.

How Ultrasonic Spray Nozzles Work

Control a wide range of flow rates
Reduce consumption of expensive coatings
Reduce overspray waste and improve product quality
Guarantee an even and uniform application rate that connects with conveyor line for automated speed adjustments
Exact target coatings secure a clean and safe environment
Promote increased production
Reduce maintenance and downtime
Reliable spray dosing.
ultrasonic fine spray air atomizing nozzle india

Key Features of Our Water Spraying Systems

Wide range of spray nozzles: mist, fan, cone, and jet types
Available in low-pressure, medium-pressure, and high-pressure versions
Stainless steel and corrosion-resistant components
Compatible with clean water, treated water, and recycled water
Optional automation with PLC and sensor integration
Wall-mount, skid-mounted, or portable system options
Durable pump and piping assemblies with filtration unit

For Spray Nozzles: +91 94442 75778
For Spraying Systems and
Dust suppression system: +91 86100 00128
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