Synergy Spray System new logo
Synergy Spray System new logo

HAUL ROAD DUST SUPPRESSION

The Dust Suppression and Control Spray System for haul roads in mining operations is designed to deliver automated, periodic, and efficient watering to minimize dust lift-off caused by passing haul trucks. This system can be implemented using water tanker sprinklers or a fixed sprinkler system, ensuring consistent dust suppression across the haul roads. Suitable for both underground and surface mining operations, the haul road dust control system plays a vital role in maintaining air quality, improving visibility, and ensuring a safer working environment. As one of the primary dust suppression solutions in mines, it is essential for effective dust management and compliance with environmental standards.

 

Haul roads and access roads are used extensively in mining operations by mobile equipment to move material in and out of the mining areas. The road network at a surface mine site can be lengthier and the possibility for dust generation is much higher creating areas of potentially high dust exposures. Overexposures to respirable dust can harm both equipment operators and workers in the vicinity of the road. The majority of the fugitive dust is generated through the forces of the wheels on the road surface and by the turbulence created by the vehicles. Around 85% of Dust particle size from haul truck emissions is >10 μm in diameter. An effective haul road dust suppression and control system strategy needs to be worked out during the construction of the road and during the mining and transport operations.

 

Synergy Spray Systems helps mine operators to install, commission and maitain haul road dust control and suppression systems. we can use combitaion of technologies like truck sprinklers and implementation of sprinklers systems using permanent tubes with rotating sprinklers with automated spray system.

Features of Haul Road Dust Control

• Fully automated operation
• Road widths up to 40 meters wide
• Can use most water types
• Single 4 core cable controls complete system
• Control system uses Extra Low Voltage
• Unlimited control system length
• Mining grade sprinklers and valves

Benefits

• Reduce costs (minimal ongoing costs)
• High level of control of application rates and application frequencies
• Natural intermittent / spaced watering
• Easy integration with mine systems
• Can be easily extended or modified

Increased Control

• Can control the amount of water delivered by changing the run time of sprays
• Can easily change the system run frequency
• Can deliver different amounts of water on different parts of the haul road
• Day of week and hour of day variable control

Options

• Integration with site  SCADA systems
• Sprays pause when vehicles pass
• Chemical dosing system integration to reduce water usage
• Solar powered control system

Dust Suppression Applications

Synergy Spray Systems is a rapidly growing dust suppression solutions provider, dedicated to creating safer roads and workplaces for industries, communities, and the environment.

Our innovative products are designed to enhance surface strength and durability across a wide range of sectors, including mining, construction, infrastructure, and farming. By improving longevity and reducing costs, we offer solutions that are not only efficient but also environmentally sustainable, helping industries achieve their operational goals responsibly.

Dust Control Products

Specially formulated polymer-based dust control solutions not only prevent the generation of dust but also stabilize the treated surface.  Our Dust control Chemicals for mines effecively controls the pollutions on haul mining roads. Its works in tandem with haul road sprinklers.

They can be deployed quickly and easily, without any negative impacts on the environment and solve the problem of dust impacting on fruit, cropping, and feed viability in the horticultural and agricultural sectors.
For Spray Nozzles: +91 94442 75778
For Spraying Systems and
Dust suppression system: +91 86100 00128
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