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External Mixture Flat Fan Air Atomizing Spray Nozzle

An external air atomizing spray nozzle is a type of twin-fluid nozzle that uses an external air stream to atomize liquid into fine droplets. In this design, the atomization process occurs outside the nozzle body, where the liquid and air mix. This external mixing allows precise control over droplet size and spray pattern, making these nozzles highly versatile for a range of applications.

External air atomizing nozzles are widely used in industries such as automotive (paint spraying), agriculture (crop protection), food processing, chemical manufacturing, and more. Their ability to produce consistent and efficient atomization makes them a preferred choice for applications requiring precision spraying.

Description

External Mixture Flat Fan Air Atomizing Spray Nozzle The air and liquid streams exit the nozzle independently and are combined and mixed outside of the nozzles. Because there is no connection between the air and liquid lines within the nozzles, the air and liquid flow rates can be controlled independently, allowing precise metering of the liquid. The atomization can be controlled by adjusting the air flow rate more air produces finer atomization. In most cases these set-up do not atomize as finely as Internal Mix Setups. External Mix Set-up may be used with liquid having a viscosity.

All External mixing Air Atomizing spray nozzles can works above viscosity of 250 cP. External mix nozzles have the highest flow rates and allow the air and liquid flows to be adjusted independently. These nozzles are best where precise liquid flow is needed. we have 1/4 models and made up of SS316 material.
Other materials available are brass, SS304 and Duplex steel or based on customer requirements.

Atomizing nozzles for viscous fluids and for applications that benefit from increased spray nozzle control. i.e control of pattern and droplet size independent of shape air or atomizing air and control air.  Externally atomized with built-in pneumatic control valve.

Properties:

  1. External Mixing: Liquid and air meet outside the nozzle, ensuring no internal mixing or clogging, especially when working with viscous or particle-laden liquids.
  2. Precise Control: Separate control over air and liquid flow rates allows for fine adjustments to droplet size and spray pattern.
  3. Customizable Spray Patterns: Available in multiple patterns, such as flat fan, round, or full cone, depending on application needs.
  4. Low Operating Pressure: Functions efficiently at relatively low liquid and air pressures.

 

Common Applications:

  • High Viscous Liquid Spray with Air
  • Coating Processes: Applying uniform coatings in industries like food processing, pharmaceuticals, and manufacturing.
  • Cooling and Humidification: Used in evaporative cooling and maintaining humidity in controlled environments.
  • Dust Suppression: Ideal for reducing airborne particulates in industrial and mining applications.
  • Spray Drying: Employed in drying systems where fine mist formation is critical.

Advantages:

  • Non-clogging design due to external mixing.
  • Flexibility in handling a wide range of fluids, including those with high viscosity or particulates.
  • Greater control over atomization, allowing for efficient use of liquids and air.

Typical Specification of Air Atomizing Spray Nozzles - External Mixture:

MaterialSS316
Liquid Cap orifice diameter0.5 mm
Connection Size1/4" Inch NPT
Size of Square body22 mm
Other materialsBrass (Chrome Coated), Duplex Steel

 

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