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Synergy Spray System new logo

mist fogger nozzle Manufacturer  AND SUPPLIER IN INDIA

SYNERGY SPRAY SYSTEM is a leading manufacturer and exporter of fogging nozzles in India, designed for effective environmental control. Our nozzles are engineered to deliver fine fog water spray across a range of applications including dust suppression, cooling, and humidity regulation. Our extensive range includes high pressure fog nozzles, low pressure fogging nozzles, and customizable fog systems tailored to your application needs.

Whether you're setting up an industrial cooling system or a clean-air solution for enclosed environments, our fogging spray nozzles ensure efficient droplet dispersion with minimal water usage.

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FOG SPRAY NOZZLE (hIGH PRESSURE)

High-pressure fog spray nozzles are engineered to atomize water into fine droplets that evaporate quickly in air, helping achieve effective cooling, dust suppression, and humidity control with controlled wetting. While some spray patterns may appear mist-like at a distance, true fogging performance depends on nozzle design, orifice size, and operating pressure—so dedicated fog/mist nozzles are recommended for consistent results.

In many industries, the terms misting and fogging are used interchangeably. Technically, spray quality is classified by droplet size (measured in microns), and the right selection depends on your application goal (cooling vs dust capture vs humidification), available pressure, and water quality. Below, you’ll find guidance to choose the best nozzle for your site conditions.
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DRY FOG NOZZLES

dry fog nozzles atomizes fluids by mixing of compressed air and pressurised water at low pressure.

Ideal operating pressure of water is 1 to 3 kg/cm2 ( 15 psi to 45 psi)
Aire pressure is 3 to 5 kg/cm2 ( 45 psi to 75 psi)

Flow rate can be as low as 6 LPH to 36 LPH (Liters Per Hour).

Its ideal for dust suppression, coating, cooling, lubrication, misting and fogging applications.

Specifications of mist fogger nozzle

We offer multiple configurations of mist fogger nozzles to match different pressure ranges, droplet requirements, and installation styles:
Fogging nozzles with orifices from 0.10mm to 0.60mm (model dependent)
Water fogger nozzles for ultra-fine droplet distribution
Fog mist nozzles with cleanable anti-drip features
Push-fit and threaded connections (6mm, 8mm, 10mm, 12mm)
All designs are available in stainless steel, brass, or plastic, offering long-term durability even under harsh industrial environments.

Typical Operating Range (High-Pressure Fog Nozzles)

Operating pressure: 65 psi to 1000 psi
Droplet size range: 1.6μ to 39.1μ (standard 0.30mm nozzle)
Spray angle: 65°–75°
Recommended pressure: 100 psi and above for optimal performance
Whether you need dry fog nozzles for cleanroom environments or fogger mist nozzles for odor mitigation, our systems are engineered to perform.

Applications of water fogger nozzle

Synergy Spray water fogger nozzles are used wherever fine droplets are needed for fast evaporation, airborne dust control, cooling, or odor neutralization.
Dust Suppression – construction sites, crushers, conveyors, coal handling areas, power plants, and bulk material yards (where controlled wetting is acceptable).
Evaporative Cooling – greenhouses, open workspaces, loading bays, warehouses, poultry/livestock sheds, and semi-open industrial zones.
Odor Control – waste handling areas, compost yards, sewage and ETP/STP zones, and landfill perimeter spraying (with suitable odor-neutralizing solutions).
Humidity Regulation – textile, printing, packaging, and storage areas where controlled humidity helps reduce static and product drying.
Outdoor Fogging Systems – patios, canopies, and public gathering areas for heat reduction (site dependent).
Insect & Mosquito Fogging – outdoor fogging setups (chemical selection and local regulations apply).
These fog nozzles deliver consistent fog water spray patterns with minimal water usage — a vital feature for sustainable, efficient operation.

Why Choose Synergy Spray for Mist Fogger Nozzles?

Designed for Fine Fog Water Spray Performance
Our mist fogger nozzles are engineered to deliver consistent atomization for cooling, dust suppression, humidity control, and odor mitigation—selected based on your droplet requirement and site conditions.
High Pressure & Low Pressure Fogging Options
Choose from high-pressure fog nozzles for faster evaporation and better cooling effect, or low-pressure fogging nozzles for economical misting where slight wetting is acceptable.
Multiple Orifice Sizes and Connection Types
Available in common orifice ranges and push-fit / threaded connections (6mm, 8mm, 10mm, 12mm) for easy integration into new or existing fogging lines.
Industrial-Grade Materials for Long Service Life
Offered in stainless steel, brass, and engineered plastics—with material selection guidance based on water quality, chemicals (if used), and environment.
Clog-Resistant Design + Filtration Guidance
Optional anti-drip/cleanable designs and recommended filtration/strainers help reduce clogging and maintain stable fogging performance.
Application Support and Custom Fogging Layouts
We help with nozzle spacing, header layout, pressure selection, and system configuration so you get reliable results with controlled water consumption.

FAQ

What is a fogging nozzle used for?

A fogging nozzle is used to disperse water into extremely fine droplets, creating a dense fog for applications like dust suppression, cooling, odor control, and humidity regulation in industrial and commercial environments.

What is the difference between a misting nozzle and a fogging nozzle?

The key difference lies in droplet size and pressure. Fogging nozzles operate at higher pressures and produce finer droplets (as low as 1.6 microns) compared to misting nozzles. This makes fog nozzles ideal for precision applications like dry fog nozzles in cleanrooms.

Which industries use fogging nozzles?

Fogging nozzles are used in power plants, waste management, agriculture, food processing, greenhouses, and factories for dust suppression, odor control, and fog water spray cooling.

Can fogging nozzles be used outdoors?

Yes, fogging nozzles are ideal for outdoor applications such as fogging spray nozzle systems for cooling open areas, controlling dust on construction sites, or managing insects in gardens and farms.

What maintenance is required for mist fogger nozzles?

Basic maintenance includes periodic filter cleaning, nozzle inspection, flushing lines, and checking for scale build-up. Maintenance frequency depends on water quality and operating hours.

Do fogging nozzles clog easily?

Fine-orifice nozzles can clog if water contains dust, scale, or particles. Using a strainer/filter, maintaining water quality, and selecting cleanable/anti-drip models helps reduce clogging.

What pressure is required for fogging spray nozzles?

Required pressure depends on nozzle type and droplet target. High-pressure fog nozzles typically perform best at higher pressures for finer droplets, while low-pressure fogging nozzles work at lower pressures with a more visible, coarser mist.
How do I choose the right orifice size for a water fogger nozzle?
Orifice selection depends on the required flow rate, available pressure, number of nozzles, and the area to be covered. Smaller orifices generally produce finer droplets but require good filtration to prevent clogging.

Do fogger nozzles really save water?

They can reduce water use compared to flooding or continuous sprinkling because fogging targets evaporation and controlled coverage. Actual water consumption depends on nozzle orifice size, spacing, operating pressure, and duty cycle.
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