Mist Cooling Systems for Aggregate Processing Units

High-pressure mist cooling systems provide reliable dust control and temperature management for demanding aggregate processing environments. Engineered for crushers, conveyors, and stockpiles, our systems help you maintain compliance, reduce wear on equipment, and improve worker safety.

Key Applications of Mist Cooling Systems

Dust Suppression

Crushers & Screens: Suppress dust at primary and secondary crushers.
Conveyor Transfers: Capture airborne particles at transfer points using mist curtains.
Stockpiles & Loading Zones: Minimize windblown dust with perimeter fog lines.

Temperature Control

Machinery Cooling: Reduce thermal stress on critical equipment.
Operator Zones: Improve comfort and safety in high-heat areas through evaporative cooling.

Air Quality Management

Improve visibility.
Lower exposure to airborne particulates.
Meet regulatory limits from MSHA, OSHA, and EPA.

System Design Overview

Water Filtration & Quality

Mist nozzles operate at high pressure and require filtered water to avoid clogging and scaling. Where water contains high mineral content, additional treatment like reverse osmosis may be essential.

Nozzle Configuration

Optimal results depend on spray angle, nozzle spacing, and coverage. Mist systems should overlap zones of high dust concentration without over-wetting materials or damaging equipment.

Automation & Sensors

Integrating the mist system with temperature, humidity, or PM10 sensors enables smart operation—activating mist only when needed and conserving water.

Maintenance Best Practices

Routine inspection of nozzles, filters, and pumps ensures consistent performance. Replace worn nozzles promptly to prevent inconsistent mist patterns.

Advantages of High-Pressure Mist Systems

Dust Reduction

Up to 90% decrease in fugitive dust, improving working conditions and community relations.

Water Efficient

Uses less water than traditional sprinklers while being more effective due to droplet size optimization.

Equipment Longevity

Prevents dust buildup on sensitive parts, reducing downtime and servicing needs.

Regulatory Confidence

Facilitates compliance with dust and air quality standards, avoiding costly violations.

Why Choose Our Mist Systems?

Up to 90% Dust Reduction

Lower Water Usage than Sprinklers

Extended Equipment Lifespan

Regulatory Compliance Assurance

Better Relations with Local Communities