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Synergy Spray System new logo

NOZZLES FOR LUBRICATION

Lubrication is essential for ensuring smooth operation, reducing friction, and extending the lifespan of machinery and industrial components. Precision oil spray nozzles help apply the right amount of lubricant to the right area, minimizing waste, overheating, and excessive wear.

Our high-performance nozzles ensure controlled lubricant application, minimal wastage, and efficient operation, reducing maintenance costs and downtime.

Design Considerations for Oil Spraying

Efficient lubrication requires delivering the right amount of lubricant to the correct area without excess application.

Controlled & Measured Spraying

Prevents waste and contamination while ensuring consistent lubrication.

Fine Atomization

Produces uniform coatings of greases and oils for smooth operation.

Self-Cleaning Nozzles

Prevents clogs in high-viscosity applications.

Adjustable Spray Patterns

Adaptable for different industrial lubrication requirements.

Key Considerations for Fluid Injection Spray Nozzles

Precision Lubricant Application

Delivers controlled oil misting or spray patterns to prevent over-lubrication.

Adjustable Flow & Spray Pattern

Available with adjustable flow rates for different lubrication needs.

Clog-Resistant Design

Handles high-viscosity oils and greases without clogging.

Fine Atomization for Uniform Coverage

Ensures even lubricant distribution and reduced friction.

Air Atomizing & Hydraulic Options

Available in air-assisted atomization for fine misting or hydraulic high-pressure spraying for heavy-duty lubrication.

Corrosion-Resistant Materials

Made from stainless steel, brass, and ceramic for durability.

High-Temperature & High-Pressure Compatibility

Suitable for hot environments like steel mills and foundries.

Low Lubricant Consumption

Designed for cost-effective oil spraying while reducing waste.

Automated Lubrication System Compatibility

Works with CNC machines, robotic lubrication systems, and continuous lubrication units.

Wide Industry Applications

Used in manufacturing, automotive, food processing, and heavy machinery.

Applications of Lubrication Spray Nozzles

Machine & Bearing Lubrication

• Ensures smooth operation of bearings, shafts, and rotating components.
• Used in manufacturing, industrial automation, and heavy machinery.
• Recommended Nozzle: External mix air atomizing nozzles for precise oil misting.

Metal Cutting & Machining Lubrication

• Delivers cutting oils and coolants for CNC machining, drilling, and milling.
• Prevents tool overheating and extends tool life.
• Recommended Nozzle: Fine mist spray nozzles for controlled lubrication.

Gear & Chain Lubrication

• Protects gears, sprockets, and pinions from wear and friction.
• Reduces energy consumption and ensures long-lasting operation.
• Recommended Nozzle: Hydraulic atomizing nozzles for pinpoint lubrication.

Conveyor Belt Lubrication

• Ensures smooth belt movement and reduces wear.
• Used in automated manufacturing and material handling.
• Recommended Nozzle: Low-flow full cone spray nozzles.

Automotive & Engine Lubrication

• Provides precise oil application for engine components and moving parts.
• Reduces heat buildup and enhances engine performance.
• Recommended Nozzle: High-pressure oil spray nozzles.

Food-Grade Lubrication

• Applies FDA-approved lubricants for food processing equipment.
• Prevents contamination while ensuring smooth operation.
• Recommended Nozzle: Stainless steel misting nozzles for safe food-grade lubrication.

Technical Specifications of Lubrication Spray Nozzles

FeatureSpecification
Spray TypeFine mist, full cone, hollow cone, flat fan, or jet spray
Flow RateAdjustable from low-volume misting (0.5 L/min) to high-flow spraying (30+ L/min)
Operating Pressure2 – 100 bar (depending on nozzle type and lubrication needs)
Material OptionsStainless steel, brass, nickel alloy, ceramic-coated nozzles for durability
Lubricant CompatibilityWorks with oils, synthetic lubricants, greases, and water-based lubricants
Temperature ResistanceUp to 500°C for high-temperature applications
Spray Angle Options10° – 120° for targeted or wide-area lubrication
Mounting OptionsThreaded, clamp-on, or quick-connect fittings
Automation CompatibilityCan be integrated into automated lubrication and misting systems
Clog PreventionSelf-cleaning, external mix, and air-assisted designs for clog-free operation

Types of Lubrication Spray Nozzles & Their Specifications

Air Atomizing Lubrication Nozzles

  • Fine mist spray for precision lubrication.
  • Ideal for low-viscosity oils and high-speed applications.
  • Flow Rate: 0.5 – 10 L/min
  • Operating Pressure: 3 – 30 bar

Hydraulic Atomizing Nozzles

  • High-pressure lubrication nozzle for thicker oils and greases.
  • Used for gears, chains, and bearings.
  • Flow Rate: 5 – 50 L/min
  • Operating Pressure: 10 – 100 bar

Full Cone Lubrication Nozzles

  • Provides wide-area lubrication coverage.
  • Used in conveyor belt lubrication, metal cutting, and food-grade lubrication.
  • Flow Rate: 1 – 30 L/min

Cooling tower nozzle

  • Creates fine droplets for controlled lubrication.
  • Suitable for precision lubrication in confined spaces.
  • Flow Rate: 0.5 – 15 L/min

Spiral Nozzles for High-Temperature Lubrication

  • Withstands extreme heat conditions in steel mills and foundries.
  • Flow Rate: 3 – 40 L/min
  • Temperature Resistance: Up to 500°C

Call us today for expert consultation!

Why Choose Our Lubrication Spray Nozzles?

For Spray Nozzles: +91 94442 75778
For Spraying Systems and
Dust suppression system: +91 86100 00128
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