HUMIDIFICATION SPRAY NOZZLE MANUFACTURER AND SUPPLIER IN INDIA

Synergy Spray systems is a leading manufacturer of spray nozzles for humidification application. Humidification nozzles are available eaither as mist nozzles or Air Atomizing Nozzles. In addition to manufacturing of nozzles, we offer complete design, construction and installation of humidification system.

Humidification systems are widely used in food processing units, textile processing units, organic waste processing units and meat production companies.

Expanding the humidity levels can be significant in an assortment of conditions. The way to effective humidifying sprays is the controlled spraying of finely atomized sprays. Assuming a lot of fluid is placed into the system, buildup or precipitation may happen. On the off chance that too little is placed in, the ideal degrees of humidity won’t be kept up.

GENERAL PRINCIPLE OF HUMIDIFYING SYSTEMS

Humidifying systems for the most part just require moderate degrees of spray. The measure of water expected to raise the humidity of a given climate will rely on:
   1.The encompassing humidity level for example the beginning stage
   2.The rate at which the air in the space is traded with the more extensive environment. This will rely on ventilation and air developments.
   3.The temperature of the room. This will influence vanishing rates just as the by and large conveying limit of the air
All together accomplish quick humidification from a spray nozzle one necessities to keep the drop size a little as could really be expected and to circulate the water over a wide region. This will assist the little drops with dissipating the air a rapidly as conceivable raising the humidity level.

The rate at which water will dissipate from any system relies on heat, wind, surface region and encompassing humidity. As humidity builds the pace of vanishing additionally increments as there is more water held noticeable all around for warmth to follow up on. It is this reality that humidifying systems abuse. By expanding the degree of dampness noticeable all around one can build the pace of evacuation and subsequently keep a consistent higher degree of dampness through constant or ordinary spraying. Obviously, there is a cutoff to how “stacked” air can be with water and once a specific level is arrived at buildup or precipitation will happen.

KEY ENGINEERING CONSIDERATIONS

DROP SIZE

While choosing nozzles for such systems one for the most part needs to see low flow rate variations. It is essential to accomplish fine atomization with the goal that the common evaporative powers can act quickly on the spray. With an exceptionally fine spray it is feasible to guarantee total vanishing before there is any opportunity of wetting happening, on the other hand if some unacceptable nozzle is chosen and the bead size is to huge then the water may come into contact with surfaces preceding dissipation.

REACH

To allow the water the best opportunity to dissipate rapidly it is ideal to disperse it as broadly as conceivable inside the space. This is especially evident in regions with helpless ventilation and minimal normal air development.

NOZZLES

AIR ATOMIZERS

Air atomizing nozzles convey exceptionally fine drops at low flow rates making them ideal for humidifying systems. Notwithstanding that the air utilized in the nozzle helps project the fine spray from the nozzle so it can fan out into a huge room rapidly and productively.

These nozzles require both an air and water supply to work. On the off chance that both are accessible, they are the ideal decision for a humidification system.

PRESSURE DRIVEN NOZZLES

Assuming a reasonable air supply isn’t accessible, standard misting nozzles can be appropriate for humidification systems. These nozzles will require higher liquid pressures to accomplish a drop size sufficiently little to work with quick dissipation; regularly pressures of at any rate 7 bar will be required.

Further subtleties on nozzle choice for humidifying systems can be found in the “key designing contemplations” sub areas of this page. These can be gotten to by the blue menu to the correct hand side of this page. Data on the various plans of spray nozzle that may be appropriate for humidifying applications can be gotten to by the dark menu, additionally to one side.

DESIGNING CONSIDERATION 1 – FINE SPRAY AT LOW FLOW RATES

The way to humidification is to make an exceptionally fine spray that will stay suspended noticeable all around. On the off chance that the drops are too huge they will essentially fall and cause unwanted dampness or wetting

The issue is that immediate pressure nozzles depend upon the active energy of the liquid to separate the liquid into fine beads. As the inside energy of the liquid is dependent on pressure and flow rate there is basically no chance to get for direct pressure nozzles to shape fine beads below a specific flow rate. In the event that the flow rate being referred to is over the level that can be suspended noticeable all around space being humidified (for example over the balance point for the system), at that point direct pressure nozzles are impossible. Rather air atomising nozzles should be thought of.

Synergy produce various low flow variations of direct pressure misting nozzles which will have reasonably low flow rates for most humidifying applications, however air atomising nozzles can give ultra low flow rates and still keep up especially fine drops.

DESIGNING CONSIDERATION 2 – SPRAY REACH

Regularly huge regions should be humidified so nozzles with a sensible reach are required. Assuming low flow rates are required, direct pressure nozzles can battle with reach. A low flow rate requires a lower pressure and thus the subsequent spray won’t have as much force. As an exceptionally fine spray is required a large part of the inward motor energy is utilized to atomize the spray exacerbating the situation.

Air atomising nozzles can help defeat this issue. As the energy used to separate the liquid comes from an optional source – the compacted air – more energy is left to coordinate the spray. All things considered, finely atomized sprays can be accomplished at exceptionally low flow rates that actually have a range of 7 or 8 meters. This may imply that less nozzles, and therefore pipe work, are expected to give inclusion.
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