sales@synergyspray.com+91 86100 00128
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Synergy Spray System new logo

High-Pressure Wheel Washing System for Mines & Coal Yards

Our rugged high-pressure wheel washing systems are purpose-built for mining trucks, coal yard vehicles, and bulk cargo transporters that operate in the toughest environments.

What is a High-Pressure Wheel Washing System?

A High-Pressure Wheel Washing System is a heavy-duty, automated platform engineered to eliminate mud, coal dust, and debris from the wheels, undercarriage, and chassis of large vehicles before they exit mining or industrial sites.

With high-pressure jets (4–8 bar), the system removes stubborn materials to minimize dust carryover onto public roads, improve safety, and ensure regulatory compliance with pollution control standards (such as CPCB).

Where is it Used?

  • Open-Cast & Underground Mines
  • Coal Handling Yards & Wash Plants
  • Quarries and Aggregate Plants
  • Heavy-Duty Truck Exits from Mining Sites
  • Rail Loading Points
  • Thermal Power Stations & Bulk Terminals

Key Features of High-Pressure Wheel Washing System for Mines & Coal Yards

Adjustable stainless-steel nozzles for full wheel and underbody cleaning

Drive-through or stationary platforms (up to 12m)

Engineered for 120-ton dumpers and tippers

Sludge & slurry trench with automatic scraping

Closed-loop water recycling system with sedimentation and filtration

PLC-controlled automation with manual override

High-Pressure Wheel Washing System for Mines & Coal Yards  real time

Technical Specifications 

ParameterSpecifcations
Platform Length4m–12m (customizable)
Vehicle Load CapacityUp to 120 tons
Spray Pressure4–8 bar
Water Flow Rate300–600 LPM
Sludge Pit Capacity5,000–10,000 Litres
Cycle Duration30–60 seconds
Power Supply3-phase, 415V AC
Frame MaterialGalvanized Steel / Coated MS

Benefits of using High-Pressure Wheel Washing System for Mines & Coal Yards

Helps meet CPCB and environmental compliance standards
Controls coal dust and airborne particulates
Minimizes the need for manual road cleaning
Reduces fines and enhances public safety
Improves hygiene standards from mine to market
Saves water through recycling and reuse
Boosts equipment lifespan and operational uptime

Why Choose Us?

We’re more than a product supplier—we’re your biosecurity technology partner.
Built for Harsh Environments: Resistant to coal dust, acidic sludge, and heavy abrasion
Compliance Guaranteed: Designed to meet CPCB and local pollution control board norms
Eco-Conscious Engineering: Closed-loop water recycling with minimal wastage
Responsive Support: On-site assistance, remote diagnostics, and annual service contracts available
Custom Solutions: Configurations tailored to your site's load, flow, and footprint

FAQs 

Does this system work in cold weather?
Yes. With optional heating elements and drain systems, it can function effectively in sub-zero environments.
How much water is required per wash?
Each cycle uses 300–600 liters, but our closed-loop system recycles over 80% of that.
Is maintenance required frequently?
Basic daily inspection and periodic filter cleaning are recommended. Our systems are designed for minimal downtime.
Can it be installed permanently or temporarily?
Both options are available. We offer modular designs for mobile deployment and fixed setups for long-term operations.
For Spray Nozzles: +91 94442 75778
For Spraying Systems and
Dust suppression system: +91 86100 00128
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