FLUID MIXING AND AGITATION MANUFACTURER IN INDIA

Q: What are the advantages of using eductors over mechanical agitators?

No moving parts – Minimal maintenance & longer lifespan. Energy-efficient – Uses existing fluid pressure, reducing energy consumption. Cost-effective – Lower initial and operational costs compared to motorized agitators. Uniform mixing – Prevents sedimentation, ensuring homogeneity. Versatile applications – Used in chemical processing, wastewater treatment, and food industries.

Q: In which industries are eductors used?

Eductors are widely used in chemical processing – mixing solvents, acids, and industrial chemicals; wastewater treatment – preventing sludge buildup and improving aeration; food & beverage processing – ensuring uniform blending of ingredients; pharmaceuticals – mixing drug formulations and biological solutions; metal finishing – enhancing electroplating and anodizing efficiency.

Synergy spray is a trusted manufacturer of Eductors in India, we specialize in high-performance fluid mixing and agitation solutions designed to optimize industrial processes across chemical, pharmaceutical, food & beverage, wastewater treatment, and many other industries. Our cutting-edge eductor technology enhances mixing efficiency, prevents sedimentation, and reduces energy consumption—making it the ideal choice for businesses looking to boost productivity and lower operational costs.

Why Use Eductors for Fluid Mixing & Agitation?

In industrial tanks used for chemicals, coatings, and process fluids, maintaining continuous fluid motion is essential to prevent layer separation, sediment buildup, and inconsistent mixing. Unlike traditional mechanical agitators, eductors offer a cost-effective, low-maintenance alternative that delivers exceptional fluid circulation and uniform mixing.

How Our Eductors Work

Our high-efficiency eductors leverage the Venturi effect to create powerful fluid movement:

Pressurized motive fluid is pumped into the eductor.

The Venturi nozzle accelerates the liquid, creating a vacuum that entrains and circulates surrounding fluid.

This mixing action amplifies flow rates, moving 4 to 5 times the pumped volume, ensuring effective agitation and uniform mixing throughout the tank.

With no moving parts, eductors provide uninterrupted performance, requiring minimal maintenance and reducing energy consumption—helping industries achieve better mixing results at a lower cost.

Features & Benefits of Eductor for Fluid Mixing & Agitation

As a leading eductor manufacturer in India, we engineer state-of-the-art fluid mixing solutions with the following key benefits:

Energy-Efficient Operation – Achieve high flow rates with minimal power consumption.

No Moving Parts – Ensures low maintenance, no mechanical wear, and long-term durability.

High-Performance Mixing – Prevents sedimentation, ensures homogeneity, and improves chemical reaction rates.

Customizable Materials – Available in stainless steel, polypropylene, and high-performance engineered plastics for chemical and temperature resistance.

Optimized for Various Tank Sizes – Designed to maximize coverage, eliminating blind spots where sedimentation could occur.

Cost-Effective Alternative to Mechanical Agitators – Provides low-cost, high-efficiency mixing solutions with reduced maintenance downtime.

Applications of Eductors for Industrial Tank Mixing & Agitation

Our eductors are engineered for a wide range of industries and applications, ensuring superior mixing, agitation, and circulation in:

Chemical Processing – Blending acids, solvents, and industrial chemicals.

Wastewater Treatment – Preventing sludge settling and improving aeration.

Food & Beverage Industry – Ensuring consistent mixing of ingredients, flavoring, and additives.

Paint & Coatings – Enhancing pigment dispersion and resin blending.

Pharmaceuticals & Biotech – Uniform mixing of drug formulations and bioreactors.

Metal Finishing & Electroplating – Improving coating uniformity in plating tanks.

Agricultural & Fertilizer Industry – Preventing clogging and ensuring even nutrient distribution.

Industrial Open Tank Heating – Using steam-driven eductors for effective liquid heating and circulation.

Optimized Eductor Positioning for Tank Circulation & Agitation

Proper eductor placement is critical to ensure optimal fluid circulation and mixing. Our experts help customers determine the best eductor configuration for their process:

Low-positioned eductors ensure complete tank agitation and prevent sedimentation.

Angled upward placements maximize homogeneous mixing across the tank volume.

Multiple eductor configurations ensure full tank coverage with no blind spots.

For sediment clearance, eductors are angled downward to move solids efficiently.

Our custom-engineered eductor solutions are designed to maximize efficiency while minimizing operational costs, making them ideal for small-scale and large-scale industrial mixing processes.

Why Choose Us?

FAQs on Eductors for Tank Mixing

What is an eductor, and how does it work?

An eductor is a nozzle-based mixing device that uses the Venturi effect to create a vacuum, entraining and circulating surrounding fluid. It amplifies flow rates, improving mixing, agitation, and chemical blending in industrial applications.

What are the advantages of using eductors over mechanical agitators?

• No moving parts – Minimal maintenance & longer lifespan
• Energy-efficient – Uses existing fluid pressure, reducing energy consumption
• Cost-effective – Lower initial and operational costs compared to motorized agitators
• Uniform mixing – Prevents sedimentation, ensuring homogeneity
• Versatile applications – Used in chemical processing, wastewater treatment, and food industries

In which industries are eductors used?

Eductors are widely used in:
• Chemical processing – Mixing solvents, acids, and industrial chemicals
• Wastewater treatment – Preventing sludge buildup and improving aeration
• Food & beverage processing – Ensuring uniform blending of ingredients
• Pharmaceuticals – Mixing drug formulations and biological solutions
• Metal finishing – Enhancing electroplating and anodizing efficiency

How much fluid can an eductor circulate?

Depending on the model and operating pressure, an eductor can move 4 to 5 times the volume of the pumped liquid, ensuring efficient fluid mixing with lower energy consumption.

How should eductors be positioned for maximum efficiency?

• Placed low in the tank and angled upward for full mixing coverage
• Angled downward if sediment clearing is needed
• Multiple eductors may be required to ensure complete fluid circulation without dead zones

How much circulation can an eductor produce?

Depending on model and motive pressure, eductors can entrain and circulate multiple times the pumped (motive) flow. Actual circulation depends on nozzle size, pressure, piping losses, and tank layout.

What pump pressure is required for an eductor mixing system?

Required pressure depends on the eductor design and desired circulation. The pump must provide enough pressure and flow after accounting for pipe/friction losses to achieve the target turnover and mixing performance.

Where should eductors be installed inside a tank?

Eductors are commonly mounted in the lower zone of the tank to sweep the bottom and drive full-tank circulation. Placement angle and direction are selected to reduce dead zones and improve turnover.

How do I select the right eductor size for my tank?

Selection is based on tank volume and geometry, fluid viscosity, solids content, mixing objective (blending vs suspension), and available pump pressure/flow. Larger tanks often require multiple eductors for full coverage.

What are common reasons an eductor doesn’t mix properly?

Typical causes include insufficient motive pressure, incorrect sizing, poor placement direction, clogged strainers/nozzles, or too few eductors for the tank geometry and internals.

What maintenance is required for eductors?

Eductors have no moving parts inside the tank, so maintenance is usually low. Routine checks include strainer/filter cleaning, inspecting for scaling or blockage, and verifying pump pressure and nozzle performance.