DUST SUPPRESSION SPRINKLER SYSTEM

Synergy Spray Systems is a leading provider of dust suppression sprinkler systems and rain gun-based dust control solutions in India. We offer both manual and automated (timer/sensor-based) sprinkler activation systems designed to control particulate dust in outdoor industrial environments.

Our sprinkler-based dust suppression systems are designed for open industrial environments where dust becomes airborne due to wind, vehicle movement, or material disturbance. By applying controlled surface wetting through low-pressure sprinklers or long-throw, high-coverage rain guns, the system helps reduce dust resuspension, improve visibility, and support safer working conditions with consistent, reliable operation.

Dust Suppression Methods

• Plain water sprinkler system for dust control

• Rain gun spraying system for wide-area dust suppression

Application of water sprinkler for dust suppression

A water sprinkler for dust suppression is effective for:

Coal yard dust control
Haul road dust reduction
Open material transfer and yard movement zones
Wagon loading areas and rail sidings
Stockpile areas exposed to wind

dust control sprinkler materials

PVC or other types of plastics
Brass sprinklers for rugged use
Aluminium-based sprinklers for lightweight applications

Sprinkler Dust Suppression Sytem Options

Choose the control method that fits your operation:

Manual activation: simple valve operation for smaller zones
Automatic activation: timer-based or sensor/interlock-based control to reduce water wastage
Optional zoning: run only required sections (roads, yard, stockpile) instead of full-site watering

Dust control sprinkler system for Safer Roads & Industrial Sites

We help industries tackle dust pollution by integrating reliable, low-maintenance dust suppression sprinklers. Our systems promote safe, sustainable, and dust-free environments, supporting compliance with environmental and worker safety standards.

Whether it’s a road sprinkler system, stockyard misting, or rain gun dust suppression, we offer customized solutions that are cost-effective, durable, and energy-efficient.

Advantages of Dust Suppression Sprinkler System

Efficient Dust Control – Instantly reduces airborne dust at coal yards, haul roads, and stockpiles.

Low Water Usage – Water usage is controllable via zoning/timers; typically hundreds–thousands LPH per sprinkler and many thousands LPH per rain gun, depending on nozzle and pressure

Low Maintenance – Durable design with corrosion-resistant materials like PVC, brass, and aluminium.

Energy Saving – Operates without high-pressure air, reducing power consumption.

Eco-Friendly & Compliant – Supports environmental standards for dust control in industrial sites.

Customizable Options – Manual or automated dust control sprinkler systems to fit any site.

Cost-Effective – Lower installation and running costs compared to traditional systems.

Why Choose Synergy Spray Systems for Dust Suppression Sprinklers?

Site-specific layout design for roads, yards, and stockpiles

Supply of sprinklers, rain guns, piping, valves, and controls as a complete package

Manual or automatic systems (timer/relay/PLC-ready control)

Rugged materials suited for coal and mining environments

Support for installation, commissioning, and maintenance

FAQ's-Dust Suppression Sprinkler System

What is a dust suppression sprinkler system?

A dust suppression sprinkler system is a water-based dust control method that sprays fine droplets through sprinklers or rain guns to suppress airborne dust at industrial sites like coal yards, haul roads, and stockpiles.

Is a water sprinkler system effective for road dust control?

Yes, a road dust control sprinkler system is highly effective for reducing dust during vehicle movement on unpaved or mining roads.

What is the difference between a sprinkler and a rain gun in dust suppression?

Sprinklers are used for localized or small-area dust control, rain guns cover large yards with higher flow and longer throw.

How much water does a dust suppression system use?

Our systems are designed for low water consumption, typically using a few liters per hour per nozzle while ensuring effective suppression of airborne particles.

Can I automate a dust control sprinkler system?

Yes. Your dust control sprinkler system can be automated using timers or zone valves. Automation helps reduce over-watering and improves consistency.

What water pressure is required for a sprinkler dust suppression system?

Most sprinklers operate on low to medium pump pressure, while rain guns generally need higher pressure for longer throw. The required pressure depends on sprinkler/rain gun model and coverage distance.

Can I install a dust suppression sprinkler system in an existing yard?

Yes. Most dust suppression sprinkler system in India projects are retrofits. Systems can be added with minimal civil work using above-ground piping and modular zones.

What is the typical coverage area of a sprinkler or rain gun?

Coverage depends on nozzle type and pressure. Sprinklers cover smaller zones, while rain guns cover large open yards with long throw. Site layout is finalized after a coverage study.

What maintenance is required for dust suppression sprinkler systems?

Routine maintenance includes filter cleaning, checking nozzle blockage, inspecting valves/leaks, and confirming spray coverage. Preventive checks reduce downtime.

Do you provide automation for sprinkler dust suppression?

Yes. We provide timer-based automation and also offer control-ready designs that can integrate with PLC/SCADA for zoned operation.