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Dust Suppression in Mobile Crushers

Protecting Workers, Enhancing Equipment Life, and Achieving Compliance

Mobile crushers are indispensable in industries like mining, quarrying, demolition, and recycling. However, they generate substantial dust during crushing, screening, and material handling. Left uncontrolled, this dust poses serious health risks, accelerates equipment wear, reduces visibility, and may lead to non-compliance with air quality regulations.

At Synergy Spray Systems, we specialize in custom-designed dust suppression solutions for mobile crushers. Our systems are engineered to control dust at the source—creating safer, cleaner, and more efficient worksites.

Mobile Crusher

Key Dust Generation Points in Mobile Crushing Operations

1 .Primary crusher inlet and outlet
2. Secondary or tertiary crusher discharge points
3 .Screening decks and conveyors
4 .Transfer points between crushers and screens
5 .Stockpiling conveyors

Applications

   • Quarrying and mining sites
   • Construction and demolition recycling yards
   • Aggregate production plants
   • Road and infrastructure projects
Benefits of Installing Dust Suppression on Mobile Crushers

Benefits of Installing Dust Suppression on Mobile Crushers

   • Improved operator health and site safety
   • Extended crusher and screen equipment life
   • Compliance with environmental air quality regulations
   • Enhanced visibility during operations
   • Reduced maintenance costs and downtime

Dust Suppression Technologies for Mobile Crushers

High-Pressure Misting Systems

  • Fine atomized mist (10–20 microns) targets dust particles.
  • Installed around crusher jaws, conveyor belts, and screens.
  • Minimal water usage without soaking materials.

Dry Fog Dust Suppression Systems

  • Fog created with compressed air and water
  • Dust particles agglomerate and settle without wetting product
  • Ideal for crushers where moisture-sensitive materials are handled

Spray Nozzle Systems

  • Low-pressure or medium-pressure nozzles at key points
  • Adjustable flow rates based on dust generation intensity
  • Easy retrofit into mobile plants

Integrated Water Spray Bars

  • Mounted directly at hopper feeders, crusher jaws, and transfer points
  • Controlled manually or automatically with solenoid valves


Key Features

    ✅ Easy retrofitting on new or existing mobile crushers
    ✅ Low water consumption; no impact on material quality
    ✅ Quick activation/deactivation through operator control
    ✅Rugged construction to withstand vibration and harsh conditions

    ✅Compact design suited for mobile crushing units


GET IN TOUCH..!

Call us today for expert consultation!

Contact Us
For Spray Nozzles: +91 94442 75778
For Spraying Systems and
Dust suppression system: +91 86100 00128
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