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Synergy Spray System new logo

Dust Collection System for Batch Mixing

In batch mixing operations, the handling and transfer of powders or granular materials often generate airborne dust. A dust collection system ensures a safe, clean, and regulatory-compliant work environment by capturing dust at the source before it can disperse into the air.

During batch mixing processes, powders and granular materials frequently generate airborne dust, creating potential hazards for both workers and regulatory compliance. Our specialized Dust Collection System addresses these issues by efficiently capturing dust at the point of generation, promoting a healthier, safer, and compliant operational environment.

This innovative system features carefully positioned Capture Hoods or Extraction Arms, a highly efficient Ducting Network, and a powerful Dust Collector Unit. Additionally, the system incorporates a Blower/Fan Assembly, providing targeted suction suited to specific operational demands.

Key Advantages:

High-efficiency dust capture (99.9%) , Modular design for seamless integration , Automated functionality with explosion protection

System Components

Capture Hoods / Extraction Arms

Positioned near dust-emitting zones (like bag dump stations or mixer openings).

Ducting Network

Designed with minimal bends and optimal diameter for maximum airflow efficiency.

Blower/Fan Assembly

Provides necessary suction (typically 500 to 3000 CFM depending on system size).

Dust Collector Unit

Typically includes:

  • Cartridge or Bag Filters
  • Pulse Jet Cleaning System for automatic filter cleaning
  • Pre-separators or Cyclones (optional) to handle high dust loads

Dust Collection Bin or Hopper

Collected dust is stored in sealed drums or hoppers for safe disposal or recycling.

Key Areas of Dust Generation

Powder bag dumping stations
Ingredient weigh hoppers
Mixer loading hatches
Conveying and transfer points
Packaging and sealing stations

System Features

99.9% Dust Filtration Efficiency with HEPA/cartridge filters
Modular Design for easy integration with existing batch systems
Explosion Protection Options (ATEX-compliant where required)
Automatic Start/Stop with Mixer Operation
Stainless Steel or MS construction based on industry use

Optional Add-ons

Anti-static filters for fine or volatile powders.
Spark arrestors or wet scrubbers for reactive dust.
SCADA/PLC integration for performance monitoring.
Mobile/portable units for flexible plant operations.

Benefits

Prevents operator exposure and respiratory issues
Avoids cross-contamination between batches
Reduces housekeeping and cleanup time
Minimizes fire/explosion hazards in dusty environments
Ensures regulatory compliance (OSHA, CPCB, NFPA)
benefits

Applications

Food ingredients mixing (e.g., flour, sugar, starch)
Chemical and pharmaceutical powder blending
Paint and pigment preparation
Dry mortar or concrete additive batching
Agrochemical and fertilizer processing
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For Spraying Systems and
Dust suppression system: +91 86100 00128
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