Synergy Spray Systems is a trusted manufacturer, supplier, and integrator of high-performance dry fog dust suppression system and dry fog nozzle in India. Our systems are engineered to effectively control airborne dust at the source, significantly improving air quality and reducing environmental pollution in industrial operations.
Dry fog dust suppression works by atomizing water into ultra-fine droplets that resemble fog. These tiny droplets, when released near dust-generating points, combine with dust particles—particularly respirable dust (PM10 and PM2.5)—causing them to settle without wetting the surrounding surfaces. These systems are often referred to as DFS or DFDS (Dry Fog Dust Suppression) Systems.
Dry fog systems operate using a carefully balanced mix of low-pressure water and compressed air, delivered through ultrasonic or air atomizing nozzles. This process produces a fog with droplet sizes ranging from 10 to 30 microns, ideal for binding fine dust particles.
The system design is tailored based on dust particle size, environmental factors, and application zones. These systems provide a cost-effective, eco-friendly alternative to conventional dust extraction setups, especially in bulk material handling plants where traditional systems may be impractical or cost-prohibitive.
Unlike traditional water spraying systems, dry fog uses minimal water—typically 2.1 to 5.0 liters per nozzle per hour—adding less than 0.5% moisture to the material. This makes it ideal for industries where maintaining material integrity is critical.
Our dry fog nozzles are built to international standards and can be easily customized for site-specific conditions. The latest-generation nozzles feature integrated resonators for enhanced atomization and universal mounting, ensuring compatibility with existing dust suppression setups.
• Minimum water usage : Increase the moisture/humidity in the material by less than 0.5%
• Wide Industrial Application and material handling machineary applications