Synergy Spray System new logo
Synergy Spray System new logo

DUST SUPPRESSION SYSTEM FOR CONVEYOR BELT

DUST SUPPRESSION SYSTEM FOR CONVEYOR BELT
Synergy Spray is one of India’s leading providers of Conveyor Dust Control Solutions, offering advanced fogging, misting, washing, and cleaning systems for industries such as mining, power plants, cement, steel, M-sand, ports, fertilizers, and bulk material handling sectors. Our engineered systems are designed to capture dust at the source, reduce airborne pollution, protect worker health, and extend the life of conveyor components. Conveyor spray systems use dry fog, plain water, or high-pressure mist depending on the type of material being transported. By reducing dust at these points, the system helps keep the work area, workers, and machinery cleaner and safer.

Dust can be controlled by placing a small number of nozzles close to the dust-generation point. Synergy Spray Dust Suppression Systems reduce the need for large building-wide suppression or expensive dust collectors by capturing dust right at the source. The dust-suppression nozzles can also be mounted on a sliding arrangement to fog open transfer points, although these areas may require a higher volume of mist or fog.

Types of Conveyor Belt Dust Suppression Systems

• Plaint water dust suppression
• Dry fog system
• High Pressure system
• Medium pressure system

Applications of Our Conveyor Dust Control Solutions

• Our systems are widely used in:
• Coal handling plants (CHP)
• Cement & clinker plants
• Steel & sinter conveyors
• M-sand & stone crushers
• Port bulk cargo conveyor lines
• Mining & quarry operations
• Fertilizer & chemical processing units

Increased Control

• Can control the amount of water delivered by changing the run time of sprays
• Can easily change the system run frequency
• Can deliver different amounts of water on different parts of the haul road
• Day of week and hour of day variable control

Activation Methods

• Manual control panel
• Sensor-based automatic activation
Load based / Converyor movement based activation

Mines dust suppression system

Dust Suppression Conveyors Spray system

Synergy Spray systems is an growing dust suppression integrator helps overcome the challenge of creating safer roads and workplaces for people, industry and communities.

Our products also assist in making surfaces within mining, construction, infrastructure and farming projects stronger, longer lasting, as well as more cost-effective and environmentally responsible.

Benefits of Belt Conveyor Dust Extraction System

Improves workplace air quality by reducing airborne dust at the source.
Enhances conveyor efficiency by preventing material buildup and blockages.
Minimizes downtime by maintaining cleaner transfer points and belt surfaces.
Helps industries meet safety and environmental compliance standards.
Reduces maintenance costs through cleaner equipment and longer component life.

Why Choose Us for Conveyor Dust Control Solutions?

Industry-leading expertise in conveyor dust control ensures high-performance, engineered suppression solutions for every material-handling environment.
Custom-designed systems tailored to your conveyor type and material flow deliver maximum dust reduction with optimal water and energy use.
End-to-end service support covers survey, design, installation, training, and AMC to guarantee long-term system performance and trustworthiness.
Low-maintenance, industrial-grade components ensure 24/7 reliability with clog-free nozzles, corrosion-resistant parts, and automated controls.
Advanced fogging and extraction technologies provide up to 90% dust suppression.

FAQ for Conveyor Belt Cleaning Systems

How does a conveyor dust suppression system work?
It atomizes water into ultra-fine droplets (1–100 microns). These droplets collide with dust particles, making them heavy enough to fall back onto the material flow. Sensors can automatically trigger sprays only when the conveyor is running.
What type of dust suppression is best for conveyor belts?
The best system depends on material type and dust size:

• Dry fog (1–10 microns) → best for coal, cement, minerals
• High-pressure mist (30–70 bar) → good for crushers, M-sand
• Plain water spray → budget-friendly for coarse dust
• Medium-pressure mist → general-purpose conveyor dust control
Where should dust suppression nozzles be installed on a conveyor?
Nozzles are typically installed at:
• Transfer points
• Discharge chutes
• Loading points
• Junction towers
• Crushers connected to conveyors
• Positioning ensures droplets target dust at its source.
Does dust suppression make the material wet?
No — when designed correctly.
Dry fog systems use ultra-fine droplets that suppress dust without wetting the material.
High-pressure mists use minimal water but may add slight moisture if improperly positioned.
Can dust suppression reduce the need for dust collectors?
Yes, for many conveyor applications.
A good dust suppression system can reduce airborne dust by 70–85%, minimizing dependence on large dust collectors — though some high-dust industries may need both.
How much water does a dust suppression system use?
Dry fog systems use very little water (5–10 liters/hour per nozzle).
High-pressure mist systems use more (20–60 liters/hour depending on pressure and nozzle size).
For Spray Nozzles: +91 94442 75778
For Spraying Systems and
Dust suppression system: +91 86100 00128
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