sales@synergyspray.com+91 86100 00128
Synergy Spray System new logo
Synergy Spray System new logo

Automatic Spray System Supplier and Integrator in India

Automated Spray system for Industrial Applications

Synergy Spray Systems is a a leading automated spray system manufacturer, we specialize in designing and producing high-performance spray systems tailored to meet the specific needs of various industries. Our cutting-edge solutions include automated systems for applications such as dust suppression, cooling, coating, lubrication, and chemical spraying. With a focus on precision, efficiency, and sustainability, our systems are built to optimize fluid distribution, reduce waste, and enhance productivity. We provide end-to-end support, from initial consultation and custom design to installation and after-sales service, ensuring that each system delivers maximum reliability and performance. Backed by advanced technology and a skilled team of engineers, we are committed to offering innovative spraying solutions that meet the highest quality standards for diverse industrial requirements.

Advantage of our Automated Spray systems

Customized Spray nozzles that suits customer application
Increased Efficiency: Automation eliminates manual labor, reducing operational time and Process improvement
Application: Agriculture, manufacturing, dust control, cooling, and lubrication, making our systems versatile for multiple applications.
Cost Saving and Reduced Downtime with long service life
Integration with various PLC System or existing control system for seamless operation
Safety Improvement: Reduced manual handling of hazardous chemicals, enhancing worker safety.

Application

Here’s a list of common applications for automated spray systems across various industries

Dust Suppression

Controlling dust emissions in construction, mining, demolition, recycling, and industrial sites.

Cooling Systems

Cooling machinery, products, and spaces in industries like steel production, manufacturing, and automotive.

Agricultural Spraying

Automated pesticide, herbicide, and fertilizer application for crops and greenhouses.

Landfills and Waste Disposal Sites

To minimize dust generated by heavy machinery, waste decomposition, and dumping operations, ensuring compliance with environmental regulations and protecting nearby residential areas.

Coating and Painting

Consistent spray application of paints, coatings, and surface treatments in industries such as automotive, furniture, and aerospace.

Disinfection and Sanitation

Automated spraying of disinfectants and cleaning agents in healthcare facilities, food processing plants, and public spaces.

Lubrication

Precise application of lubricants to machinery and conveyor systems in manufacturing plants.

Odor Control

Spraying odor neutralizers in waste management facilities, landfills, and recycling plants.

Humidification

Maintaining optimal humidity levels in industries like textiles, wood processing, and printing.

Fire Suppression

Automated spray systems for fire suppression in critical areas, such as server rooms, manufacturing facilities, and warehouses.

Chemical Processing

Controlled application of chemicals for treatment processes in industries like pharmaceuticals and water treatment.

Dust Control in Woodworking

Minimizing airborne particles and dust in woodworking shops and facilities.

Fire Suppression

Automated spray systems for fire suppression in critical areas, such as server rooms, manufacturing facilities, and warehouses.

Components

An automated spray system is composed of several key components that work together to ensure precise and consistent spray application. Here are the primary components

Spray Nozzles

The core component that determines the spray pattern, droplet size, and flow rate. Nozzles are selected based on the specific application and fluid being sprayed.

Pump

Provides the necessary pressure to deliver the fluid through the system. The type of pump used depends on the viscosity and volume of the fluid, as well as the required spray distance.

Control System

Manages and automates the spray process. It may include PLCs (Programmable Logic Controllers), timers, and sensors to control spray duration, frequency, and other parameters.

Fluid Reservoir or Tank

A storage container that holds the fluid (water, chemicals, paint, etc.) to be sprayed. It can be a pressurized or non-pressurized tank depending on the system requirements.

Pressure Regulator

Ensures that the system operates at the correct pressure to maintain consistent spray performance. It prevents over-pressurization, which can damage the nozzles or affect spray quality.

Solenoid Valve

An electrically controlled valve that opens and closes automatically to control fluid flow. This valve plays a crucial role in starting and stopping the spray process.

Filters

Filters remove impurities or contaminants from the fluid, preventing nozzle clogging and ensuring consistent spray quality.

Oscillation System

For systems with rotating or sweeping spray nozzles, the oscillation system ensures uniform coverage across a wide area by moving the nozzles back and forth.

Flow Meters

Monitors and regulates the flow rate of the fluid through the system, ensuring accurate and efficient fluid delivery.

Pressure Switches

These sensors monitor system pressure and trigger automatic shut-off if the pressure exceeds or falls below preset limits to protect the system components.

Piping and Tubing

Delivers the fluid from the reservoir to the spray nozzles. The material and design of the tubing must be compatible with the fluid being sprayed.

Mounting System

Supports and positions the spray system components, ensuring proper alignment and stability during operation. This may include brackets, stands, or mobile chassis for larger systems.

Actuators

For systems requiring adjustable nozzles or moving components, actuators automate movement, allowing the spray direction or pattern to change as needed.
Together, these components form a fully integrated automated spray system that can be customized for a wide range of applications.
Tags: Automated spray systems
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For Spraying Systems and
Dust suppression system: +91 86100 00128
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