Can automation be integrated with mixing tank agitators?

Yes. PLC/SCADA systems can be integrated for real-time control and monitoring of temperature, pH, flow, speed, and other parameters, ensuring precision and performance optimization.

How can I ensure long-term efficiency of an agitator mixer tank?

Regular maintenance of seals, agitator components, bearings, and temperature control systems is essential. Choosing durable materials and monitoring wear helps extend system life and maintain efficiency.

Agitation tank designing tank service

Synergy spray deliver specialized agitator mixer tank designing services tailored to your specific industry needs—from chemical and pharmaceutical production to food processing, agrochemical formulation, and mining operations. Leveraging advanced CFD simulations and decades of real-world engineering experience, we create mixing tanks with agitators that maximize mixing uniformity, boost process kinetics, and ensure long-term operational reliability.

Agglomeration tank for paint manufacturing

What is an Agitation Tank?

An agitation tank is a critical process vessel, equipped with a high-efficiency agitator for mixing, that facilitates the mixing of liquids, solids, or gases. Whether for suspension, blending, reaction acceleration, or heat transfer, agitated tanks are indispensable for achieving consistent product quality and optimal process performance.

Features of Our Spray Tank Agitation Designs

Tank Geometry & Volume

Vertical, horizontal, conical, or dish-bottom tanks engineered for process-specific needs

Agitator Selection

Propeller, turbine, anchor, paddle, or high-shear mixers depending on fluid behavior

Material Compatibility

SS304, SS316L, Hastelloy, coated MS, or rubber-lined tanks based on corrosion resistance

Temperature Control Systems

Custom jackets for steam, glycol, or hot oil heating/cooling

Seal and Mounting Options

Top, side, or bottom-mounted systems with mechanical seals or magnetic drives

Advanced Instrumentation

pH, temperature, and flow monitoring with smart PLC/SCADA integration

Industries We Serve with Agitator Mixing Systems

Chemical Processing: Emulsification, dispersion, neutralization

Pharmaceutical: Sterile mixing, vaccine preparation, fermentation systems

Food & Beverage: Blending syrups, sauces, fermentation

Agrochemical: Pesticide and fertilizer formulation

Mining & Metallurgy: Slurry agitation, leaching, cyanidation tank systems

Why Partner with Snergy spray?

Proven Engineering Expertise
Over 15 years designing industrial agitator mixer tank. Certified compliance with GMP, ASME, ATEX, and FDA standards

Precision Through Technology
3D CAD modeling and Computational Fluid Dynamics (CFD) ensure no dead zones and optimal energy use

Client-Centric Solutions
Each project includes detailed reports: 3D models, agitator sizing, BOM, and optional automation integration plans

Trusted by Industry Leaders
Successfully delivered over 250+ custom agitation solutions across 5 continents

Transparent Process
Clear design validation steps and collaborative review before manufacturing.

Frequently Asked Questions about Agitator Mixer Tanks

How does an agitator for mixing work?

An agitator for mixing uses mechanical energy to create motion within the contents of the tank. This motion promotes the blending of materials, whether it's a liquid-liquid, solid-liquid, or gas-liquid mixture. The type of agitator used, such as a turbine or paddle, depends on the viscosity and nature of the materials being mixed.

What are the benefits of using an agitator tank mixer?

An agitator tank mixer ensures uniform mixing, reducing variability in the final product, improving process efficiency, and accelerating reaction times. This is particularly crucial in industries like pharmaceuticals, where consistent quality is paramount, and in chemical processing, where accurate blending is necessary.

Can mixing tanks with agitators be customized for different processes?

Yes, mixing tanks with agitators can be fully customized based on your process requirements. Key features that can be tailored include tank geometry, mixer type, material selection, temperature control systems, and instrumentation. Whether you need a vertical, horizontal, or conical tank, we can design the perfect solution for your application.

What types of agitators are available for mixing tanks?

Depending on the type of material being mixed, various types of agitators are available, including:
• Propeller Agitators: For low to moderate viscosity fluids.
• Turbine Agitators: For high shear mixing and faster blending.
• Anchor Agitators: For highly viscous materials.
• Paddle Agitators: For gentle mixing.
• High-Shear Mixers: For emulsification or dispersion of solid particles in liquids.

How do you determine the right size of a mixing tank with an agitator?

The right size of a mixing tank with an agitator is determined by factors such as the required mixing time, volume of material, viscosity, and the type of materials being mixed. A proper analysis of the process is essential to ensure that the tank’s geometry and agitator design are optimized for maximum efficiency.

Can I integrate automation with my mixing tank agitator?

Yes, we offer the option to integrate PLC/SCADA systems into your mixing tank agitator to provide real-time monitoring and control of pH, temperature, flow, and other critical parameters. This automation ensures precise control over the mixing process and helps optimize performance.

How can I ensure that my agitator mixer tank operates efficiently over time?

To ensure long-term operational efficiency, regular maintenance and monitoring of key components such as the agitator, seals, and temperature control systems are essential. Additionally, choosing the right materials for your agitator mixer tank can reduce wear and extend the lifespan of the system.