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SPRAY NOZZLES FOR CLEANING

Cleaning alludes to any spray that is utilized to wash an item or machines. Cleaning is separated from the more expert tank washing application which is managed in its own application area
Synergy Spray Systems specialize in providing high-performance spray nozzles designed for a wide range of cleaning applications. Whether you are cleaning machinery, processing equipment, or production lines, our spray nozzles ensure efficient cleaning, minimal water usage, and consistent results. Our products are designed for various industries such as food processing, pharmaceuticals, and manufacturing to help achieve high sanitation standards while maintaining operational efficiency.

Spray Bar Arrangements for Effective Cleaning

Spray bars equipped with water spray nozzles for cleaning are widely used when large surfaces or multiple components must be washed at once. Correctly designed, they deliver even coverage with the right impact and flow.

Features of Spray Bar Arrangements:

   • Even Distribution – Ensures uniform spray coverage across surfaces for thorough cleaning.
   • Versatility – Can be used in conveyor cleaning, tank cleaning, wash-down applications, and industrial cleaning.
   • Adjustable Spray Angles – Allows flexibility in directing spray for different surfaces and cleaning needs.
   • Efficient Water Use – Reduces water consumption while still delivering effective cleaning results.
   • The amount and type of residue determine which cleaning spray nozzles and flow rates are needed.
Spray Bar Arrangements for Effective Cleaning

Spray Bar Arrangements for Different Residue Levels

The effectiveness of cleaning is influenced by the amount of residue present on surfaces. Spray bars can be configured to provide varying flow rates and spray patterns to address light, medium, and heavy residues. Here’s a breakdown of spray requirements for different residue levels:

Light Residue (0.5 - 2 L/m²)

Used for dust, light dirt, or easy-to-remove films.

  • Nozzle Type: Fine mist nozzles or low-flow flat fan cleaning nozzles.
  • Flow Rate: 0.5-2 L/m²
  • Application: Ideal for general cleaning and dusting in food processing lines, equipment maintenance, and light-duty industrial cleaning.

Medium Residue (2 - 5 L/m²)

Used for dust, light dirt, or easy-to-remove films.

  • Nozzle Type: Medium-flow full cone cleaning nozzles or rotary nozzles.
  • Flow Rate: 2-5 L/m² for thorough coverage.
  • Application: Used in food production lines, chemical plants, and manufacturing facilities where moderate build-up occurs and effective cleaning is needed.

Tough Residue (Over 5 L/m²)

For heavy deposits such as baked-on grease, resin, or industrial sludge.

  • Nozzle Type: High-flow full cone nozzles or high-pressure cleaning nozzles.
  • Flow Rate: Over 5 L/m² for intense cleaning action.
  • Application: Perfect for industrial tank cleaning, high-pressure washdowns, and areas with substantial oil or resin deposits.

Types of Nozzles for Cleaning Applications

We offer a variety of spray nozzles to suit your cleaning needs, ensuring optimal coverage, pressure, and flow.

Flat Fan Cleaning Nozzles

• Ideal for: Wide-area coverage, cleaning conveyor belts, and flat surfaces. • Benefits: ✔ Uniform spray pattern ensures even cleaning across the surface. ✔ Perfect for high-pressure washdowns of large equipment and surfaces.

Solid Stream Nozzles

• Ideal for: Heavy-duty cleaning, where high impact is needed.
• Benefits:
             ✔ Highest impact spray, focused on tough residues.
             ✔ Perfect for industrial tank cleaning and removal of hard-to-remove contaminants. 

Spray Requirements for Cleaning

Understanding spray requirements is crucial for optimizing cleaning performance and ensuring that the right spray pattern, flow rate, and pressure are used for eac application. The efficiency of the cleaning process depends on the proper selection of nozzles and spray system configurations.

Spray Requirements for Cleaning:

  • Spray Pressure – Higher pressure improves impact but increases energy use.
  • Flow Rate – Must match the required cleaning intensity without wasting water.
  • Spray Angle – Wider angles for large
Spray Requirements for Cleaning

Dust Emission Control

How to Determine Spray Requirements:

1. Surface Area to be Cleaned – Adjust the spray pattern and nozzle placement to cover the area efficiently.
2. Type of Contaminant – For stubborn residues, a higher pressure nozzle with a narrow spray may be required.
3. Cleaning Time – Faster cycles may require high flow rate nozzles for quick coverage.

Washing Spray Nozzle Designing Consideration 1 – Which Level of Cleaning is Required?

Different cleaning tasks require different spray impacts and nozzle types. Understanding the cleaning level helps select the correct cleaning spray nozzle, flow rate, and spray pattern for effective results.
Sanitizing

Sanitizing

The removal of buildup through washing or flushing, followed by the application of chemicals or heat that kills all life.

    • Application: Food processing, medical equipment, and pharmaceutical cleaning.
Disinfecting

Disinfecting

The removal of buildup by washing or flushing, followed by the use of chemicals or heat that kills 100% of bacteria but not necessarily spores.

    • Application: Food production, cleanroom environments, and cleaning of sensitive equipment.

Decontaminating

The removal of buildup (via washing or flushing) and the addition of a disinfecting substance that kills or eliminates contaminants or microorganisms to an acceptable level.

    • Application: Industrial tanks, manufacturing facilities, and chemical processing plants.
Washing

Washing

The removal of buildup by dissolving in a cleaning liquid and applying direct pressure.

    • Application: General equipment cleaning, machinery, and conveyor systems.
Once the level of cleaning is determined, you can consider the impact, volume, and spray duration required to achieve this level.

Cleaning Nozzle Designing Consideration 2 – Spray Impact

Different cleaning tasks require different spray impacts. Selecting the right cleaning nozzle ensures proper residue removal while optimizing water and chemical usage.

Rinse Applications (Low Impact, High Coverage)

    • Spray Design: A low impact, high coverage spray that delivers washing liquid over a large area.
    • Nozzle Type: Full cone nozzles are ideal for rinsing applications since they disperse liquid across a broad area, without depending on the active energy of the liquid to remove buildup.
    • Application: Ideal for washing machinery, conveyor belts, and equipment that requires large-area rinsing. 

Wash Applications (Medium Impact, Medium Coverage)

    • Spray Design: Medium impact spray that helps in removing buildup through the force of the spray. The liquid is dispersed over a wide area to ensure even cleaning, but it uses the energy of the spray to enhance the cleaning action.
    • Nozzle Type: Flat fan nozzles are best for wash applications, as they disperse liquid more evenly than full cone nozzles.
    • Application: Used for cleaning equipment, processing lines, and food processing machinery.

High Impact Wash

High Impact Wash (High Impact, Focused Coverage)

    • Spray Design: High impact, concentrated spray that targets stubborn buildup. The high energy of the spray is necessary to break down and remove tough residues.
    • Nozzle Type: Solid stream nozzles or high-pressure nozzles are most suitable for high-impact cleaning.
    • Application: Best suited for industrial tank cleaning, removal of oil or grease, and heavy-duty cleaning in manufacturing facilities.

Water Spray Nozzles for cleaning Designing Consideration 3 – Coverage

For high-impact cleaning, solid stream nozzles or flat fan nozzles will be most appropriate. However, these nozzles have a limited area of coverage, and relative movement is required to ensure that the entire surface is cleaned.
Movement for Coverage

Movement for Coverage

    • Moving Nozzles: Some cleaning applications require nozzles to move across the surface to ensure full coverage.
    • Moving Surfaces: In some cases, the surface being cleaned (such as conveyor belts) can move, ensuring that the spray reachesall areas.
The movement could be conveyed by a transport system or a moving spray bar, ensuring that the spray pattern reaches the entire target area.

Our spray nozzles are versatile, catering to various cleaning needs across multiple industries.

SynergySpray Self-Clean Spray Nozzle
Spray Angle
@ 2.8 Bar		Orifice Diameter
(mm)		Capacity (L/min)
1.5 Bar2 Bar2.5 Bar3 Bar3.5 Bar4 Bar4.5 Bar5 Bar4.5Bar6 Bar7 Bar8 Bar10 Bar15 Bar
0°000120.0340.0390.0430.0470.0510.0550.0580.0610.0640.0670.0720.0770.0860.11
0000260.0730.0840.0940.100.110.120.1250.130.140.150.160.170.190.23
0000530.150.170.190.210.230.240.260.270.280.300.320.340.380.47
000070.200.230.250.280.300.320.340.360.370.390.420.450.500.62
00010.280.320.360.390.430.460.480.510.530.560.600.640.720.88
000170.470.550.610.670.720.770.820.870.910.951.001.101.201.50
00020.560.640.720.790.850.910.971.001.071.101.201.301.401.80
000250.700.810.900.991.01.11.21.31.341.41.51.61.82.2
000320.891.01.21.31.41.51.551.61.71.81.92.12.32.8
000431.21.41.51.71.82.02.12.22.32.42.62.83.13.8
00051.41.61.82.02.12.32.42.52.72.83.03.23.64.4
00061.71.92.22.42.62.72.93.13.23.33.63.94.35.3
00082.22.62.93.23.43.63.94.14.34.54.85.25.87.1
00102.83.23.63.94.34.64.85.15.35.66.06.47.28.8
15° 15061.71.92.22.42.62.72.93.13.23.33.63.94.35.3
30°30051.41.61.82.02.12.32.42.52.72.83.03.23.64.4
30133.64.24.75.15.55.96.26.66.97.37.88.49.411.5
30143.94.55.05.56.06.46.88.17.57.88.49.010.112.4
304011.212.914.1415.817.118.219.320212224262935
40°40123.33.94.34.75.15.55.86.16.46.77.27.78.610.6
10133.64.24.75.15.55.96.36.66.97.37.88.49.411.5
40143.94.55.05.56.06.46.87.17.57.88.49.010.112.4
40205.66.47.27.98.59.19.710.210.711.212.112.914.417.7
40328.910.311.512.613.614.615.516.317.117.919.3212328
404512.614.516.217.819.2212223242227293240
45°45164.55.25.86.36.87.37.78.28.68.99.610.311.514.1
45257.08.19.09.910.711.412.112.713.414.015.116.11822
454211.713.515.116.617.919.12021222325273037
50°50328.910.311.512.613.614.615.516.317.117.919.3212328
60°60164.55.25.86.36.87.37.78.28.68.99.610.311.514.1
60318.710.011.212.213.214.115.015.816.617.318.716.12227
603810.612.213.71516.217.318.419.4202123272734
80°80030.840.971.11.21.31.41.451.51.61.71.81.92.22.6
80031.41.61.82.02.12.32.42.52.72.83.03.23.64.4
80113.13.54.04.34.75.05.35.65.96.16.67.17.99.7
80195.36.16.87.58.18.79.29.710.210.611.512.213.716.8
80308.49.710.811.812.813.714.515.316.016.718.119.32226
803610.011.613.014.215.316.417.418.319.22022232632
804612.814.816.618.219.6212223252628303341
100°100113.13.54.04.34.75.05.35.65.96.16.67.17.99.7
100205.66.47.27.98.59.19.710.210.711.212.112.914.417.7
120°120082.22.62.93.23.43.63.94.14.34.54.85.25.87.1
130°130164.55.25.86.36.87.37.78.28.68.99.610.311.514.1

Applications of Cleaning Nozzle

Food Processing Industry

In the food processing industry, sanitation is essential. Our high-pressure washdown nozzles are perfect for cleaning processing equipment, stainless steel surfaces, and conveyor belts, ensuring there is no contamination risk during food production.

Pharmaceutical Cleaning

Pharmaceutical industries require cleanroom environments. Our fine atomizing nozzles provide gentle cleaning without the risk of damaging sensitive equipment or components.

Industrial Equipment Cleaning

Spray nozzles are ideal for cleaning machinery, conveyor belts, and production lines, helping to maintain hygiene standards and ensuring optimal equipment performance.

Manufacturing and Automotive

Our rotating nozzles provide consistent and reliable cleaning for machinery, storage tanks, and pipes used in manufacturing and automotive industries, reducing downtime and improving overall efficiency.

Benefits of Cleaning Nozzles for Industries

Enhanced Cleaning Efficiency
Flexibility and Customization
Water and Chemical Savings
Consistent and Reliable Performance
Versatility Across Industries
Energy Efficiency.
Easy Maintenance
Environmentally Friendly
Reduced Labour Costs and Time

Why Choose Synergy Spray Systems?

Expertise in Industrial Cleaning Solutions

Over a decade of proven experience supplying industrial cleaning spray nozzles for food, pharma,automotive, and heavy manufacturing.

Wide Range of Cleaning Nozzles

From flat fan cleaning nozzles to tank cleaning spray nozzles, we offer the largest selection to match any cleaning level—rinse, wash, sanitizing, or high-impact removal.

Custom Engineering Support

We design custom cleaning spray nozzles and spray bar layouts tailored to residue type, flow requirements, and pressure conditions.

High-Quality Materials & Durability

Nozzles built with SS304/SS316, engineered plastics, and clog-resistant designs ensure long service life even in harsh chemicals or high-pressure applications.

Optimized for Water & Chemical Savings

Our systems use precision water spray nozzles for cleaning to achieve maximum cleaning with minimum wastage—reducing operating costs.

Fast Delivery & Reliable After-Sales Support

Quick supply of standard nozzles, plus on-call technical assistance for setup, troubleshooting, or spray pattern optimization.

Trusted by Top Industries Across India

Leading brands in food processing, pharma, manufacturing, and automotive rely on our cleaning nozzle solutions for consistent sanitation and productivity.

FAQs 

Can spray nozzles be automated for cleaning systems?
Yes! Our spray systems can be fully automated, allowing for:
   • Consistent spray application.
   • Reduced labor costs and faster cleaning cycles.
   • Enhanced cleaning effectiveness, ensuring uniform coverage and optimized cleaning.
How do I maintain the spray nozzles?
Maintenance is key to ensuring optimal performance:
   • Regularly clean nozzles to prevent clogging, especially when dealing with viscous liquids.
   • Inspect for wear and tear – Regular checks ensure that nozzles are operating at full efficiency.
   • Replace worn components promptly to maintain consistent performance and prevent downtime.
How do spray nozzles help in reducing water and chemical waste?
Our spray nozzles are designed to ensure precise application of cleaning agents, minimizing the need for excess water or chemicals. With adjustable spray angles, flow rates, and droplet sizes, we ensure that the right amount of liquid is used, optimizing cleaning while reducing resource waste.
How do I determine the right spray nozzle for my cleaning needs?
Choosing the right nozzle depends on factors like:
   1. Residue Type – Light, medium, or tough residue will require different flow rates and spray pressures.
   2. Surface Area – The larger the area to clean, the wider the spray pattern required.
   3. Cleaning Time – Faster cycles may require higher flow rates and more precise nozzles for quick coverage. 
Which spray nozzle is best for industrial cleaning applications?
The best nozzle depends on the cleaning requirement. Flat fan cleaning nozzles are ideal for conveyor and surface washdowns, while solid stream nozzles and high-pressure cleaning nozzles work best for stubborn residues. For tanks or large vessels, rotary spray cleaning nozzles provide 360° coverage.
How do I know if I need a high-pressure cleaning nozzle or a standard nozzle?
Choose high-pressure cleaning nozzles when you need strong impact to remove grease, resin, scale, or hard deposits. Standard full cone or hollow cone nozzles are suitable for general washing and rinsing.
Can spray nozzles reduce water consumption during cleaning?
Yes. Modern water spray nozzles for cleaning are designed to deliver precise flow rates and optimized droplet sizes, allowing industries to achieve effective cleaning with significantly less water and chemicals.
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