Synergy Spray offer precision-engineered agglomeration tank design services tailored for high-performance granulation, binder optimization, and seamless process integration. Whether you're operating in fertilizer production, mining, chemical processing, or powder conditioning, our systems are custom-built to improve throughput, product consistency, and cost-efficiency.
What is an Agglomeration Tank?
An agglomeration tank, also known as a slurry mixing or conditioning tank, is used to bind fine powders with liquid additives, forming stable, uniform granules. These tanks are critical in operations involving ultra-fine materials such as mineral dust, catalysts, and fertilizers — where controlled binder distribution and particle wetting directly affect end-product quality.
With our expertise in process engineering, we design tanks that provide optimal:
Binder penetration and coverage
Residence time and slurry flow control
Prevention of material clumping or oversaturation
Our Tank Designing Capabilities
Our engineering team brings years of hands-on experience and advanced modeling techniques to each custom project. We offer:
Custom Tank Sizing & Configuration
Based on material density, moisture tolerance, and target granule specs.
Advanced Agitator & Mixing System Design
Including dual-shaft paddles, impellers, and screw mechanisms optimized for uniform mixing and reduced dead zones.
Corrosion- and Abrasion-Resistant Materials
Choose from stainless steel, rubber-lined, or specialty alloy finishes for harsh environments.
Precision Binder Injection & Spray Systems
Equipped with programmable nozzles for consistent coverage and reduced binder waste.
Seamless Process Integration
Fully compatible with upstream feeders and downstream pelletizers, dryers, and conveyors.
Why Our Designs Deliver Superior Results
Our systems are developed for performance, longevity, and ease of maintenance.
Superior Granule Uniformity – Tighter size distributions and reduced fines.
Optimized Binder Use – Precision nozzles reduce overspray and consumption.
Durability – High-grade materials extend tank lifespan and minimize wear.
Hygienic Design – Optional Clean-in-Place (CIP) features reduce downtime.
System Reliability – Engineered for 24/7 industrial operation.
Industries That Use Agglomeration Tanks & Slurry Mixing Systems
We serve a wide range of industrial sectors that rely on wet granulation, slurry conditioning, and precision powder-to-granule conversion:
Fertilizer & Soil Conditioner Manufacturing
Mining and Ore Beneficiation
Industrial & Specialty Chemical Processing
Sludge Treatment and Waste Processing
Powdered Food & Beverage Additive Production
Why Choose Snergy spray?
With decades of experience in wet granulation, slurry handling, and industrial mixing systems, our team ensures every tank is engineered with:
Deep industry knowledge and process insight
Adherence to international design standards (ASME, ISO)
Proven integration with legacy and modern systems
Scalable, low-maintenance solutions that grow with your operation
Frequently Asked Questions
What is the purpose of an agglomeration tank?
An agglomeration tank is used to bind fine powders with a liquid binder, creating stable granules. It's essential in industries like fertilizer production, mining, and chemical processing to improve material handling and product uniformity.
How does an agglomeration tank improve granulation?
The tank ensures even binder distribution, proper residence time, and controlled mixing. This results in consistent granule size, reduced dust, and improved flow properties for downstream processing.
What materials can be processed in an agglomeration tank?
Agglomeration tanks can process mineral dust, fertilizers, catalysts, sludge, and powdered additives. Customization allows tanks to handle specific densities, moisture content, and binder compatibility.
Which industries get benefits from agglomeration tank systems?
Industries like fertilizer manufacturing, mining, chemical processing, waste treatment, and food additive production benefit from agglomeration systems for their efficiency, consistency, and reduced material waste.
How does slurry mixing enhance agglomeration performance?
Slurry mixing ensures uniform binder distribution, proper wetting of fine particles, and prevents clumping. This results in stronger, more consistent granules and reduces the risk of fines or material waste.
What is binder spray system calibration in granulation?
Binder spray calibration refers to adjusting nozzle pressure, angle, and flow rate to ensure even distribution of the binder in the agglomeration tank, which is critical for uniform granule formation and minimizing waste.
