Wind Barrier and Fencing System Supplier and Integrator in India

Wind Wall to Control Dust in Power Plants and Coal Mines

Synergy Spray Systems is a leading integrator and supplier of dust control barriers or wind break panels in India. Our systems are designed to significantly reduce dust pollution and manage wind flow in large, exposed areas like coal storage yards, power stations, gypsum yards, and material handling zones.

A windbreak wall, also referred to as a wind barrier or wind and dust fence, employs a specially designed Hybrid HDPE fabric / perforated metal sheet with a specific opening rate to effectively mitigate the impact of wind barrier and control dust. Its multifaceted functionality serves as a steel barricade to thwart the dispersal of dust and simultaneously establishes a microenvironment for regulating air flow. This innovative technology is instrumental in achieving significant advancements in large yard windbreak and dust control.

How Our Wind Barrier Works

Dust control fence works by the core principle of this technology involves the strategic utilisation of the perforated metal sheet / Hybrid HDPE fabric to maximise the dissipation of kinetic energy from the wind. By doing so, it actively reduces wind speed and prevents the formation of disruptive vortices, resulting in a highly efficient dust control and windproofing solution. The integrated design of our windbreak panel wall showcases a remarkable synergy in windproofing and dust control, offering a comprehensive and visibly impactful solution.

The performance metrics of our windbreak wall underscore its effectiveness, with the integrated wind and dust control effect reaching an impressive range of 65% to 85% for a single layer windbreak wall. This underscores the substantial success of the technology in curtailing dust dispersion and providing an efficient barrier against strong winds, thereby enhancing environmental conditions within the yard. The careful engineering of the windbreak wall demonstrates its ability to strike an optimal balance between wind reduction and dust control, making it a reliable and versatile solution for industrial and commercial applications.

Features of Our Wind Fence and Dust Control Systems

High Strength & Toughness
Our wind fence panels are engineered from durable metals and hybrid fabrics, ensuring resistance to mechanical stress and harsh environments.

High Temperature & Corrosion Resistance
These industrial dust control walls withstand extreme temperatures and corrosive industrial conditions, maintaining performance over time.

Reduces Material Loss in Open Yards
By acting as a protective dust control fence, the system prevents valuable materials like coal or minerals from being blown away by strong winds—delivering real cost savings

Improves Conditions for Nearby Communities
The wind barrier reduces airborne dust, improving air quality and minimizing health risks for residents near coal yards, ports, and industrial zones.

Long Service Life
Built for longevity, our dust fence systems typically last over a decade with minimal upkeep, offering a strong return on investment.

Windbreaking Wall Details

Material: steel plate, galvanised plate, colour-coated sheet, stainless steel sheet, nickel-plated bright sheet.

Surface treatment: electrostatic power coating.

Electrostatic polyethylene spray colour: blue, red, orange, green, yellow. Blue is the common colour.

Length: 0.5-8.0m.

Common thicknesses are 0.6mm, 0.7mm, 0.8mm, 0.9mm, and 1.0mm. This is after coating thickness, and the coating layer has a thickness of 0.1mm.

Perforation hole shape: round, oval, rectangle.

Holes diameter: 6mm–10mm.

Aperture Opening Rate: 30%–40%.

Key Attributes of Windbreaking Wall

High strength, toughness, and resistance to bending.

Anti-ageing, anti-corrosion, rustproof, anti-high temperature, and anti-acid.

Electrical insulation, fire retardant.

A flat and smooth surface can be coloured in various colours.

Simple structure, easy to install, and maintenance-free.

Long service life, generally up to 10 years.

Hole pattern

Double top hole, single-row side hole.

Double top hole, double-row side hole.

Single-row top hole, single-row side hole.

Single-row top hole, double-row side hole.

Application of Dust Control Fence

Construction Sites

To control dust generated by earth-moving, excavation, and demolition activities, protecting surrounding areas from dust pollution and ensuring worker safety.

Mining Operations

Around open-pit mines or quarries to reduce the spread of dust from blasting, drilling, and material transport, improving air quality for nearby communities and ecosystems.

Material Handling Yards

In facilities handling bulk materials like coal, sand, or aggregates, to contain dust and prevent it from being dispersed by wind during storage or transport.

Landfills and Waste Disposal Sites

To minimize dust generated by heavy machinery, waste decomposition, and dumping operations, ensuring compliance with environmental regulations and protecting nearby residential areas.

Agricultural Fields

To control dust from tilling, harvesting, and transportation of crops, protecting crops, livestock, and nearby homes from dust pollution.

Road Construction and Maintenance

Along highways and roads under construction or repair, dust fences prevent dust from being blown into adjacent properties and reduce hazards for motorists caused by reduced visibility.

Ports and Shipping Yards

In dockyards where bulk materials like grains, minerals, or fertilizers are loaded and unloaded, dust fences help reduce the spread of dust, protecting both workers and nearby water bodies from contamination.

Power Plants

Around coal or biomass storage areas in power plants to contain dust emissions and comply with air quality standards, improving the health of nearby communities.

Factories and Industrial Areas

To limit the movement of dust generated by manufacturing processes, ensuring cleaner surroundings and better air quality for workers and nearby residents.

Windy, Arid Regions

In desert or semi-arid areas prone to wind erosion, dust fences can reduce the spread of sand and dust, improving visibility and protecting property and infrastructure from sand deposition.

Construction Storage Areas

In locations where building materials like cement, sand, and gravel are stored, dust break fences help to contain particulate matter, keeping the environment cleaner and safer.

Solar Farms

Around solar installations to prevent dust accumulation on panels, which can reduce efficiency, ensuring optimal energy production by maintaining cleaner surfaces.

Farming and Livestock Areas

In areas with high dust exposure from farming activities or where animals are raised, dust fences can help maintain a healthier environment by reducing the spread of airborne particles.

Urban Development Zones

In urban areas undergoing significant development or renovation, dust fences protect surrounding neighborhoods from construction dust and minimize the environmental impact.

Sports Fields and Arenas

In outdoor sports facilities where high winds can pick up dust and debris, dust fences help create safer, more comfortable playing environments for athletes and spectators.

Why Choose Us for Wind Barrier and Dust Control Solutions?

We providing engineered wind barrier and dust control fence systems for industrial applications across India. Here’s why businesses across power, mining, and infrastructure sectors rely on us:

Industry-Focused Expertise
We specialize in designing and supplying wind fence panels and industrial dust control walls that are custom-built for coal yards, power plants, ports, and material storage facilities.

Nationwide Project Support
From consultation and structural design to installation and post-project support, we deliver reliable service across India for all wind barrier for coal yard needs.

Tailored Engineering & Design
Each wind breaking wall is optimized for your site layout, wind direction, and dust containment requirements—ensuring high performance and long-term reliability.

Modular and Scalable Systems
Whether it’s a small storage yard or a large coal terminal, our dust control fencing solutions are easily scalable and modular for phased implementation.

Durable, Proven Materials
Our dust fence systems are made from galvanized or stainless steel and HDPE fabric with anti-corrosion coatings, built to withstand extreme industrial environments.

Frequently Asked Questions

What is a wind barrier for coal yard and how does it work?

A wind barrier for coal yard is a physical structure installed around open coal storage yards to reduce wind velocity and capture airborne dust. By using perforated panels or hybrid fabrics, the barrier creates a sheltered zone where wind‑driven dust is minimized.

What is the difference between a wind breaking wall and a traditional solid fence?

A wind breaking wall uses perforated or porous materials to allow some airflow while reducing turbulence and wind speed. This is more effective than a solid fence for dust control because it prevents vortices and uplift of particulate matter.

Where are dust control fencing systems typically installed?

You’ll find dust control fencing around coal yards, power plants, mining sites, material‑handling yards, ports, road construction zones and more. These environments benefit from reduced dust spread and improved air quality.

How effective are dust fence systems at reducing airborne particles?

Well‑designed dust fence systems can deliver significant reduction—many configurations achieve dust and wind reductions of 65 % to 85 % when properly installed and maintained.

What are “wind fence panels” and why are they important?

Wind fence panels are modular wall elements engineered for wind and dust control. They’re made from materials like galvanized steel or HDPE fabric, and are designed for durability, ease of installation, and targeted performance in harsh industrial settings.

Can industrial dust control walls help me comply with environmental regulations?

Absolutely. By installing industrial dust control walls, you reduce fugitive dust emissions and wind‑borne particulates—helping to meet air‑quality standards and avoid penalties in sectors like mining, coal handling, and material storage.

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