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Wind Barrier and Fencing System Supplier and Integrator in India

Wind break panels to control dust in Power plants and Coal mines


Synergy Spray Systems is a leading integrator and supplier of dust control barriers or wind break panels in India. It helps in bulk material wind control and dust pollution control in large-scale open-air yards, such as coal mines, power plants, material handling facilities, gypsum yards, and ash handling yards.

A windbreak wall, also referred to as a wind barrier or wind and dust fence, employs a specially designed Hybrid HDPE fabric / perforated metal sheet with a specific opening rate to effectively mitigate the impact of wind barrier and control dust. Its multifaceted functionality serves as a steel barricade to thwart the dispersal of dust and simultaneously establishes a microenvironment for regulating air flow. This innovative technology is instrumental in achieving significant advancements in large yard windbreak and dust control.

The core principle of this technology involves the strategic utilisation of the perforated metal sheet / Hybrid HDPE fabric to maximise the dissipation of kinetic energy from the wind. By doing so, it actively reduces wind speed and prevents the formation of disruptive vortices, resulting in a highly efficient dust control and windproofing solution. The integrated design of our windbreak panel wall showcases a remarkable synergy in windproofing and dust control, offering a comprehensive and visibly impactful solution.
The performance metrics of our windbreak wall underscore its effectiveness, with the integrated wind and dust control effect reaching an impressive range of 65% to 85% for a single layer windbreak wall. This underscores the substantial success of the technology in curtailing dust dispersion and providing an efficient barrier against strong winds, thereby enhancing environmental conditions within the yard. The careful engineering of the windbreak wall demonstrates its ability to strike an optimal balance between wind reduction and dust control, making it a reliable and versatile solution for industrial and commercial applications.

Key Attributes of Windbreak Panels

Wind Barrier and Fencing System Supplier and Integrator in India
High strength, toughness, and resistance to bending.
Anti-ageing, anti-corrosion, rustproof, anti-high temperature, and anti-acid.
Electrical insulation, fire retardant.
A flat and smooth surface can be coloured in various colours.
Simple structure, easy to install, and maintenance-free.
Long service life, generally up to 10 years.

Windbreak panels Details

Material: steel plate, galvanised plate, colour-coated sheet, stainless steel sheet, nickel-plated bright sheet.
Surface treatment: electrostatic power coating.
Electrostatic polyethylene spray colour: blue, red, orange, green, yellow. Blue is the common colour.
Length: 0.5-8.0m.
Common thicknesses are 0.6mm, 0.7mm, 0.8mm, 0.9mm, and 1.0mm. This is after coating thickness, and the coating layer has a thickness of 0.1mm.
Perforation hole shape: round, oval, rectangle.
Holes diameter: 6mm–10mm.
Aperture Opening Rate: 30%–40%.

Windbreak panel wall Application

Power plants, coal mines, coking plants, and coal washing plants in order to save coal fields.
Ports, terminals, and markets have a variety of coal storage yards.
Iron and steel, building materials, cement companies, and a variety of open-air yards.
Coal storage and station for railway and highway transportation.
Construction sites, both sides of the highway, and dust roads.
Crops are resistant to wind, desertification, weather dust, and other harsh environments.

Hole pattern

Double top hole, single-row side hole.
Double top hole, double-row side hole.
Single-row top hole, single-row side hole.
Single-row top hole, double-row side hole.

Application

Construction Sites

To control dust generated by earth-moving, excavation, and demolition activities, protecting surrounding areas from dust pollution and ensuring worker safety.

Mining Operations

Around open-pit mines or quarries to reduce the spread of dust from blasting, drilling, and material transport, improving air quality for nearby communities and ecosystems.

Material Handling Yards

In facilities handling bulk materials like coal, sand, or aggregates, to contain dust and prevent it from being dispersed by wind during storage or transport.

Landfills and Waste Disposal Sites

To minimize dust generated by heavy machinery, waste decomposition, and dumping operations, ensuring compliance with environmental regulations and protecting nearby residential areas.

Agricultural Fields

To control dust from tilling, harvesting, and transportation of crops, protecting crops, livestock, and nearby homes from dust pollution.

Road Construction and Maintenance

Along highways and roads under construction or repair, dust fences prevent dust from being blown into adjacent properties and reduce hazards for motorists caused by reduced visibility.

Ports and Shipping Yards

In dockyards where bulk materials like grains, minerals, or fertilizers are loaded and unloaded, dust fences help reduce the spread of dust, protecting both workers and nearby water bodies from contamination.

Power Plants

Around coal or biomass storage areas in power plants to contain dust emissions and comply with air quality standards, improving the health of nearby communities.

Factories and Industrial Areas

To limit the movement of dust generated by manufacturing processes, ensuring cleaner surroundings and better air quality for workers and nearby residents.

Windy, Arid Regions

In desert or semi-arid areas prone to wind erosion, dust fences can reduce the spread of sand and dust, improving visibility and protecting property and infrastructure from sand deposition.

Construction Storage Areas

In locations where building materials like cement, sand, and gravel are stored, dust break fences help to contain particulate matter, keeping the environment cleaner and safer.

Solar Farms

Around solar installations to prevent dust accumulation on panels, which can reduce efficiency, ensuring optimal energy production by maintaining cleaner surfaces.

Farming and Livestock Areas

In areas with high dust exposure from farming activities or where animals are raised, dust fences can help maintain a healthier environment by reducing the spread of airborne particles.

Urban Development Zones

In urban areas undergoing significant development or renovation, dust fences protect surrounding neighborhoods from construction dust and minimize the environmental impact.

Sports Fields and Arenas

In outdoor sports facilities where high winds can pick up dust and debris, dust fences help create safer, more comfortable playing environments for athletes and spectators.
Tags: wind fence for dust control in India | wind barrier supplier | wind speed reducing panels in India | dust control and suppression using air and wind panels
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