TANK CLEANING NOZZLES

Synergy Spray offers a comprehensive range of tank cleaning spray nozzles suitable for cleaning tanks of any size, from small brew barrels to large industrial process vessels and even massive stormwater retention tanks. As a leading manufacturer and supplier of tank cleaning spray nozzles (including High Pressure tank cleaning nozzles, tote cleaning nozzles and various other tank cleaning nozzles), Synergy Spray provides efficient, high-quality solutions for all your tank cleaning needs, ensuring thorough and reliable performance for a wide variety of applications.

A tank cleaning nozzle is a specialized spray nozzle designed to clean the interior surfaces of tanks, vessels, and containers in various industries. These nozzles are engineered to deliver high-impact, 360-degree spray patterns to remove dirt, residues, or contaminants from the tank walls and bottom. Tank cleaning nozzles are commonly used in industries such as food and beverage, pharmaceuticals, chemicals, and wastewater treatment, where maintaining clean tanks is crucial for hygiene, safety, and operational efficiency.

How a Tank Cleaning Nozzle Works

Our systems are engineered for precision and efficiency in demanding environments.

Spray Mechanism

Tank cleaning nozzles work by spraying water, cleaning chemicals, or other fluids at high pressure to dislodge and remove residues from the interior surfaces of a tank. The nozzles are designed to cover the entire surface area of the tank, including hard-to-reach areas, through rotational or fixed spray patterns.

Automation

Many tank cleaning nozzles can be integrated into automated cleaning-in-place (CIP) systems. In these systems, the nozzle operates without manual intervention, following a programmed cleaning cycle that may include different stages, such as pre-rinsing, washing, and final rinsing.

High-Pressure and High-Impact Cleaning

Tank cleaning nozzles often operate under high pressure to generate a strong cleaning force. The high-impact jets help break down tough residues such as sludge, grease, or chemical buildup without needing manual scrubbing.

Flow and Pressure:

The effectiveness of the cleaning process depends on the nozzle's flow rate and pressure settings. Higher flow rates and pressures are used for heavy-duty cleaning tasks, while lower settings are suitable for light cleaning and rinsing.

Self-Cleaning

Some tank cleaning nozzles have self-cleaning features, meaning they can clean themselves while in operation, ensuring consistent performance and preventing blockages from debris or buildup.

Types of Spray Patterns

Rotating Nozzles

These nozzles rotate in one or more axes, creating a 360-degree spray pattern that ensures complete coverage of the tank’s interior. The rotation can be driven by the fluid pressure itself or by a mechanical drive mechanism.

Fixed Nozzles

Some tank cleaning nozzles have fixed spray patterns that direct the cleaning fluid in specific directions, such as fan or full-cone patterns. These are often used in smaller tanks or specific cleaning tasks.

Advantages of Tank Cleaning Nozzles:

Thorough Cleaning

Used in manufacturing plants, steel mills, and foundries to reduce ambient temperature, protect equipment, and improve working conditions.

Efficiency

They reduce the need for manual cleaning, minimizing downtime and labor costs.

Water and Chemical Savings

Many nozzles are designed to optimize fluid use, reducing the amount of water or cleaning agents needed.

Hygiene

In industries like food and pharmaceuticals, these nozzles help maintain high hygiene standards by thoroughly cleaning tanks and preventing contamination.

Tank cleaning nozzles are essential for ensuring tanks are properly cleaned and maintained, reducing contamination risks and increasing the efficiency of production processes.

Quick Cycle Rotary Jet

The Orbiter nozzle is another variety of impingement tank cleaners intended to inconceivably improve water and a period productivity. In contrast to ordinary impingement cleaners, which have been intended for power, this tank cleaning head has been outfitted to deliver a quick cleaning cycle that utilizes next to no water.

Revolving Jet

Powerful tank cleaners for greater tanks and/or extreme deposits. Accessible as sterile or industrial (non-sterile) plans, an assortment of cleaning examples and flow rate are used. Appropriate for tanks up to 50 meters in measurement.

Rotational Spray balls

A huge scope of turning fan tank cleaners including all PTFE revolving tank cleaners for use in forceful conditions. Appropriate for tanks up to 5.5 meters in distance across

Spray balls

A wide assortment of static (non-turning) spray balls that convey miniature planes in 360 degrees, 180 degrees up or 180 degrees down designs. Reasonable for tanks up to 5 meters in measurement

Static nozzles

These incorporate wide point winding nozzles also manifolds of nozzles giving an Omni-directional cleaning spray. Reasonable for tanks up to 4 meters in distance across each other. This reach likewise now incorporates the new Hydro Claw stop up safe tank cleaner.

 Tash Wash Nozzle
Pipe size
NPT or BSPT
(female)Nozzle in the
first order
numberFlow rate (L/min) at different pressures & Approx. Max. Tank DiaTank dia
A (m)Size
1.5 bar2 bar3 bar3.5 barHeight
B (mm)Dia
C (mm)
L/minDiameter jar A (m)L/minDiameter jar A (m)L/minDiameter jar A (m)L/minDiameter jar A (m)
3 inch10250-1-1/22803.03203.53903.54154.0–166191
10250-1-3/45803.56604.08004.58805.0–174210
10250-1-110004.011305.013706.014706.5–183229
1 1/2 Inch6160-1/4GG535–40–48–52–1.2114114
6160-1/4GG1070–80–97–104–2.1114114
6160-3/8GG22155–177–215–230–3.0121127

FOR ANY RESIDUE

Our extensive range of tank cleaning heads and nozzles is designed to suit tanks of any size and effectively clean almost any type of residue. We offer fully hygienic, self-cleaning systems ideal for food processing, pharmaceutical, and other sanitary applications. Additionally, we provide tank cleaning solutions capable of handling fluids with high particle content, such as effluent or oil sludge. For highly challenging environments, such as corrosive tanks, we offer systems built to withstand aggressive conditions.

No matter the tank environment, size, or residue, we are confident in providing a tank cleaning head that ensures efficient, effective, and consistently outstanding cleaning results.

WHY TANK NEEDS CLEANING

Cleaning tanks and vessels is often an overlooked source of inefficiency and cost in the manufacturing process. Inadequate cleaning can lead to contamination, resulting in the loss or recall of entire product batches. Relying on additional manual cleaning when CIP (Clean-in-Place) systems fail to deliver sufficient results increases downtime and consumption of water, chemicals, and energy.

Even when a CIP system performs adequately, it may still take longer than necessary or use excessive amounts of cleaning agents and water, further driving up operational costs.

EFFICIENT WATER PERFORMANCE

While "water" itself is not one of the four components of the cleaning process, its usage plays a critical role. The amount of water used in any cleaning process largely depends on the chemical component and the time involved. Known as the universal solvent, water dissolves more substances than any other liquid, often forming the majority—or entirety—of the chemical component in cleaning solutions.

Reducing the time required for the cleaning process directly decreases water consumption. A shorter cleaning cycle means less water is used, enhancing overall efficiency and sustainability.

WATER SUSTAINABILITY

Choosing the right tank cleaning system can significantly reduce water consumption. The most efficient tank cleaners rely on the impact of the cleaning liquid on the tank surface rather than solely on the water's ability to dissolve residue. This mechanical action is far more effective per liter of cleaning liquid used. Enhancing the impact of the cleaning system almost always leads to improved efficiency and results.

Tags: high pressure tank cleaning nozzles | ibc tote cleaning nozzle | tank cleaning head | tank cleaning spray systems