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Synergy Spray System new logo

NOZZLE FOR THE FOAM CONTROL

As a leading manufacturer of foam control nozzles, we offer high-performance solutions designed for efficient foam suppression and prevention.

Foam can be a challenge in industrial, chemical, water treatment, and food production processes. Uncontrolled foam can cause equipment issues, process inefficiencies, and product contamination. The right foam control nozzles help eliminate and manage foam effectively, improving productivity and reducing downtime.

How Foam Control Nozzles Work

Foam control nozzles spray water or foam-suppressing chemicals to break down foam. These nozzles help in:


Preventing foam formation by maintaining surface tension.


Breaking foam bubbles by direct impact.


Spreading spray evenly to cover large areas.


Using minimal liquid while ensuring effective foam suppression.

By choosing the right spray pattern and flow rate, industries can control foam efficiently without wasting water or chemicals.

Types of Foam Control Nozzles

Selecting the right foam control nozzle depends on the application, foam density, and spray requirements. Below are the most commonly used foam suppression nozzles, designed to provide efficient and reliable foam elimination.

Tank Cleaning Nozzle

Tank Cleaning Nozzles – Best for Foam Residue Removal

✔ Spray Pattern: Rotating Jet or Full Cone
✔ Spray Angle: 360° Coverage
✔ Best for: Removing foam residue inside tanks and vessels
✔ Key Features:

    • Provides complete internal tank coverage for foam buildup removal.
    • Works with low and high-pressure systems to clean foam residue effectively.
    • Used in food processing, dairy, beverage, and pharmaceutical industries.

 Industries: Food processing, dairy, pharmaceuticals, and wastewater treatment.

Air Atomizing spray nozzle manfacturer for misting purpose india

Air Atomizing Nozzles – Best for Light Foam Prevention

✔ Spray Pattern: Fine Mist
✔ Spray Angle: Adjustable
✔ Best for: Preventing foam buildup with minimal liquid use
✔ Key Features:

    • Uses compressed air to generate ultra-fine mist for delicate foam suppression.
    • Ideal for low-pressure applications where high-impact spray is not needed.
    • Perfect for preventing foam in sensitive chemical and pharmaceutical processes.

 Industries: Pharmaceuticals, electronics, and precision chemical manufacturing.

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Flat Fan Nozzles – Best for Surface Foam Knockdown

✔ Spray Pattern: Flat Fan
✔ Spray Angle: 40°–120°
✔ Best for: Direct foam suppression in tanks and surfaces
✔ Key Features:

    • Delivers a wide, fan-shaped spray, ideal for targeted foam knockdown.
    • Used in situations where foam builds up in a specific area.
    • Works well in conveyor lines, production belts, and open tank applications.

Industries: Paint & coatings, metal finishing, and chemical manufacturing.

full cone spiral nozzle

TF Spiral Nozzles – Best for Wide Coverage

✔ Spray Pattern: Full Cone
✔ Spray Angle: Up to 170°
✔ Best for: Large area coverage with low headroom
✔ Key Features:

    • Produces multiple droplet sizes for effective foam bursting.
    • Covers large surface areas with a single nozzle, reducing the need for multiple installations.
    • Clog-resistant design ensures uninterrupted performance in viscous and thick liquids.

Industries: Wastewater treatment, chemical processing, and food & beverage production.

MP & MPL Full Cone Nozzles – Best for Uniform Foam Suppression

✔ Spray Pattern: Full Cone
✔ Spray Angle: 120°
✔ Best for: Uniform spray distribution for dense foam
✔ Key Features:

    • Provides consistent coverage for even foam suppression.
    • Works well in fast-forming, high-density foams.
    • Made with high-quality stainless steel, brass, and corrosion-resistant materials for long-lasting performance.

Industries: Pharmaceuticals, paper & pulp, and petrochemical industries.
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Hollow Cone Nozzles – Best for Fine Mist Foam Breaking

✔ Spray Pattern: Hollow Cone
✔ Spray Angle: 30°–90°
✔ Best for: Breaking foam with fine mist spray
✔ Key Features:

    • Produces fine droplets that quickly burst foam bubbles.
    • Suitable for delicate foam suppression where excess liquid is not desirable.
    • Effective for light foams in food processing and brewing applications.

Industries: Food & beverage, brewing, and dairy production.

How Much Liquid is Needed for Foam Control?

Using the right amount of spray is crucial.

✔ Light foams – Need 4 liters per square meter per minute.
✔ Medium foams – Require 40–80 liters per square meter per minute.
✔ Heavy foams – Can need up to 160 liters per square meter per minute.


Too much spray can agitate the liquid and create more foam, while too little won’t effectively suppress foam. Our nozzles are designed to deliver just the right amount for efficient foam control.

How to Prevent Clogging in Foam Control Nozzles

Many foam-generating processes involve thick liquids that can clog nozzles. Our anti-clogging nozzles help prevent this by:

✔ Self-cleaning designs – Reducing blockage from debris.
✔ Large free passage openings – Allowing smooth liquid flow.
✔ High-quality materials – Available in stainless steel, brass, and engineered plastics for durability.

These features ensure long-lasting, uninterrupted performance for foam suppression applications.

Which Foam Control Nozzle is Right for You?

🔹 Need wide coverage? → TF Spiral Nozzle
🔹 Want uniform foam suppression? → MP & MPL Nozzle
🔹 Looking for fine mist spray? → Hollow Cone Nozzle
🔹 Need direct foam knockdown? → Flat Fan Nozzle
🔹 Low-pressure misting? → Air Atomizing Nozzle
🔹 Foam residue removal in tanks? → Tank Cleaning Nozzle

FROTH CONTROL NOZZLES – ACCOMPLISHING THE RIGHT FLOW RATE

Selecting the best foam control nozzle depends on:

Flow Rate

Too much liquid can cause more foam, while too little won’t be effective.

Spray Angle

Wider spray angles provide better coverage, while narrower angles offer higher impact.

Clog Resistance

Nozzles with large free passages help prevent blockages from thick liquids.

Droplet Size

A mix of fine and medium-sized droplets works best to burst foam bubbles efficiently.

Applications of Foam Control Nozzles

Chemical Processing 

Prevents foaming in reactors and mixing tanks.

Wastewater Treatment

Controls foam in aeration tanks and effluent treatment.

Food & Beverage Industry

Suppresses foam in breweries, dairy processing, and beverage production.

Pulp & Paper Industry

Eliminates foam in paper processing and bleaching.

Chemical Processing 

Prevents foaming in reactors and mixing tanks.

Pharmaceuticals

Prevents foam in bioreactors and formulation tanks.

Why Choose Us for Foam Control Nozzles?

For Spray Nozzles: +91 94442 75778
For Spraying Systems and
Dust suppression system: +91 86100 00128
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