Synergy Spray Systems, we specialize in manufacturing and installing high-performance mist cooling systems for spice extraction and processing plants. Our solutions are designed to tackle the toughest challenges in the industry—from dust control to temperature regulation—ensuring safer, more efficient, and compliant operations.
Here’s how our mist cooling technology is transforming spice facilities across the country.
Dust Suppression Where It Matters Most
Grinding & Milling Lines:
Fine dust from grinding spices like turmeric or chili can be hazardous. Our high-pressure mist curtains effectively trap airborne particles, protecting both workers and product quality.
Example: One of our clients in Kerala saw a 45% reduction in dust levels after deploying Synergy’s localized misting around their pulverizing units.
Packaging and Material Transfer:
When spices are moved to hoppers or packaging machines, misting captures the released particles, preventing cross-contamination and respiratory issues.
Smart Temperature Control Solutions
For Heat-Intensive Processes:
Mist cooling is especially useful near steam distillation units, extractors, or machinery that generates heat. Our systems bring down ambient temperatures quickly, minimizing the risk of heat-induced degradation in spice oils.
Warehouse Cooling:
Uncontrolled heat can affect both stored materials and ongoing processes. With Synergy’s misting systems, you get consistent cooling using energy-efficient evaporative methods.
Precision Humidity Management
Reducing Dust Without Over-Moisturizing:
Dry air increases dust and static, but over-humidifying can lead to clumping or mold. Our systems are tuned using humidity sensors to hit the sweet spot—improving air quality while protecting product integrity.
Supporting Consistent Extraction:
Processes like solvent extraction often require stable humidity levels. Our misting technology ensures environmental conditions remain optimal for yield and consistency.
Odor Control That Works
Strong spice aromas can escape processing zones. Our misting systems help contain and neutralize odor particles, maintaining a more neutral environment throughout the facility—and reducing external complaints.
Customer Feedback: “Since Synergy Spray installed the misting system, odor complaints from neighbors have disappeared.”
Improved Worker Comfort and Safety
Less Irritation from Spicy Dust: Chilli, pepper, and similar spices can cause respiratory discomfort. Mist settles these irritants before they disperse.
Lower Risk of Heat Stress: Especially during summer or heavy processing loads, our systems drop ambient temperatures by several degrees—improving staff comfort and productivity.
System Design and Maintenance Tips
High-Quality Water = Long System Life: We advise and install RO systems to ensure mist nozzles remain clean and free from mineral deposits.
Smart Automation: Temperature, humidity, and particle sensors allow misting systems to operate only when needed, reducing waste.
Easy Maintenance: We train facility teams for regular upkeep of filters, pumps, and nozzles—especially important in spice-rich air.
Why Facilities Choose Synergy Spray
Cleaner, Healthier Work Environment
Preserved Product Aroma & Flavor
Lower Operational Cooling Costs
Compliance with Safety & Environmental Regulations