we engineer custom agglomeration tank solutions for the agrochemical industry—specifically designed for blending fine powders with binders to form uniform granules or slurries used in fertilizers, herbicides, and seed treatments.
What is an Agglomeration Tank for Agrochemicals?
An agglomeration tank in agrochemical manufacturing is a vital component that blends active ingredients, carriers, and binders into a consistent mix, producing uniform granules or liquid suspensions. This improves the flowability, solubility, and effectiveness of agrochemical products, while minimizing dust and material loss.
Key Features of Our Agrochemical Agglomeration Systems
- Corrosion-Resistant Materials: Fabricated with SS316, HDPE-lined, or epoxy-coated steel to handle corrosive acids, organics, and alkaline compounds.
- Advanced Agitation Design: Equipped with high-efficiency paddles, impellers, or anchor-type mixers to ensure uniform wetting and controlled granule growth.
- Automated Spray Integration: Integrated spray nozzles evenly distribute surfactants, wetting agents, or binders across the mixture.
- Flexible Operation: Suitable for batch or continuous mixing, from pilot-scale R&D setups to full-scale fertilizer production plants.
- Dust & Fume Control: Closed-lid design with optional exhaust or dust collector integration improves worker safety and environmental compliance.
Applications in Agrochemical Production
- Water-dispersible herbicide and pesticide granulation
- Biofertilizer and micronutrient blending
- Urea and NPK-based fertilizer slurry mixing
- Seed coating with micro-layer binders
- Pre-conditioning materials for pan or drum granulation
How It Works: From Powder to Performance
Our tanks support the step-by-step agglomeration process, including binder dosing, mechanical mixing, and particle growth control. Whether you're coating seeds or producing dust-free granules, our systems ensure optimal binder penetration and particle consistency.
Example: In a recent installation, our 2,000L unit helped a client reduce binder usage by 20% while improving granule uniformity and cutting process time by 15%.
Advantages of Choosing Our System
- Consistent particle size and product quality
- Reduced dust generation for cleaner production
- Lower operational costs through efficient binder dosing
- Enhanced storage and flow performance of final product
- Built to withstand aggressive agrochemical environments
Why Choose
We understand the stringent process requirements and regulatory considerations of agrochemical manufacturing. Our custom agglomeration tanks are designed for efficiency, safety, and regulatory compliance, helping you produce high-quality agricultural inputs with confidence.