Spray Lubrication System

Spray Lubrication System – Precision Lubrication for Industrial Efficiency

What is a Spray Lubrication System?

A Spray Lubrication System is an advanced, automated solution designed to apply a fine, controlled layer of lubricant (oil, grease, or coolant) directly onto machine components, moving surfaces, chains, dies, gears, and metal strips. It enhances operational efficiency, reduces friction and wear, and minimizes lubricant wastage.
At TrueMist, we design and supply high-performance spray lubrication systems tailored to industrial machinery and production lines. Our systems improve reliability, extend equipment life, and help comply with safety and hygiene standards.

Key Features of Our Spray Lubrication Systems

Non-contact precision spray using single or multiple nozzles

Programmable PLC-based control system for timing and dosage

Air-assisted or airless spray options

Mist, jet, or fan spray pattern as per application

Stainless steel and corrosion-resistant materials

Available in low-pressure and high-pressure versions

Lubricant reservoir with level sensor and filtration

Manual, semi-automatic, and fully automated variants

Applications of Train Wagon Topper Systems

Application AreaDescription
Coal and Mineral TransportationSeals coal, bauxite, and iron ore loads to prevent blow-off during transit
Fertilizer and Chemical TransportReduces spillage and prevents fine chemical particles from dispersing
Cement, Clinker, and Fly AshMinimizes airborne dust from lightweight dry materials
Construction and Waste DebrisControls debris, sand, or waste materials transported in open wagons

Application Area	Description
Coal and Mineral Transportation	Seals coal, bauxite, and iron ore loads to prevent blow-off during transit
Fertilizer and Chemical Transport	Reduces spillage and prevents fine chemical particles from dispersing
Cement, Clinker, and Fly Ash	Minimizes airborne dust from lightweight dry materials
Construction and Waste Debris	Controls debris, sand, or waste materials transported in open wagons

Industries That Use Spray Lubrication Systems

Automotive and Auto Components

Steel and Metal Fabrication

Textile Industry

Packaging and FMCG

Pharmaceuticals and Food

Paper and Printing

Plastic Injection Molding

Agriculture Machinery Manufacturing

Benefits of Using Spray Lubrication Systems

Precision Application

Sprays only where needed—avoiding mess, contamination, and over-lubrication.

Reduces Downtime

Minimizes wear, seizing, and overheating, thereby increasing machine uptime.

Cost Savings

Lowers lubricant consumption by up to 50% compared to manual methods.

Cleaner Operation

Dry-to-the-touch lubrication prevents splashing or dripping, ensuring a safe and clean working environment.

Environmentally Friendly

Reduces oil waste and VOC emissions, supporting eco-friendly manufacturing.

Consistent Performance

Ensures every cycle of the machine gets the same amount of lubrication for repeatable results.

Why Choose TrueMist Spray Lubrication Systems?

Customized design based on your machinery, speed, and type of lubricant

Complete system with controller, nozzles, tank, and valves

Expert consultation, installation, and AMC services

Systems available for both continuous and intermittent lubrication

Proven performance in harsh industrial environments

FAQ

What types of lubricants are supported?

We support light to medium viscosity oils, synthetic lubricants, and specialty fluids based on the system design.

Can it work with existing machinery?

Yes, we can integrate or retrofit spray lubrication systems to your current setup.

Is compressed air required?

Only for air-assisted spray systems; airless systems are available for some applications.

How do you control the spray amount?

Through programmable timers, solenoids, and sensors ensuring precise control over flow rate and duration.